Qingdao H-Quality Industries Co., Ltd. / 2022-06-09
=== Base Info ===
=== Description ===
Material | Material Characteristics |
Carbon Steel, Alloy Steel and Tool Steel 36-48 HRC: | • Higher carbon content • Higher chrome, nickel, and moly content • Tough material to machine • Abrasive • Difficult to break and control the chip flow • The material surface will harden when machined at high speed • Good surface finish |
Ferritic, Martensitic, and PH Stainless Steel under 48 HRC | • Brittle • Stringy chips • High cutting force • The material will harden when machined at high speed. |
Austenitic Stainless Steel: | • Becomes gummy under machining operations due to nickel content • Very difficult to machine in soft conditions • Very difficult to machine at a small depth of cut • Develops a tough string of chips that are difficult to control. Forms a build-up on the insert tip • Low thermal conductivity results in excess heat at the insert tip • Material surface will harden due to high chromium content |
Ductile and Malleable Cast Iron | • Very difficult to machine • Small depth of cut • Spherical form graphite makes machining difficult • The carbide concentration creates hard spots • The material structure is not uniform • The crater wear and flank of the insert makes machining difficult • The insert tool life is less than gray cast iron |
Gray Cast Iron | • Flake form of graphite makes machining easy • Contains scale, inclusions and sand in the surface • The material will break easily on the end of the cut • Tendency to chatter and vibrate on thin wall section • Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve a good finish and close tolerance. |
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