Precision Ductile Iron Green Sand Casting Housing Gearbox
Dongguan Hongye Packing Material Co., Ltd. / 2022-06-27
- Application：Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
- Function：Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing
- Layout：Cycloidal
- Hardness：Hardened Tooth Surface
- Installation：Vertical Type
- Step：Four-Step
=== Base Info ===
- Model NO.：Cusotmized
- Type：Worm Gear Box
- Item Name：Iron Green Sand Casting Gearbox Housing
- Material Available：Ggg50, Option Ggg60, ASTM80-55-06
- Casting Tolerance：CT9-11 for Iron Casting
- Machining Process：Drilling, Milling, Boring etc.
- Rough Surface Roughness：Ra0.8-3.2 for Machining Surface
- Casting Blank Weight：Range From 0.01kg-200kg
- Lead Time：45 Days for Iron Casting
- Service：Custom Parts Based on Drawing and Sample
- Transport Package：Multiplayer Wood Box with Big Plastic Bag Inside
- Specification：Customized
- Trademark：Customized based on drawing
- Origin：China
- HS Code：8480300000
- Production Capacity：200ton,Month
=== Description ===
General Products
Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance
CT9-10 for Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand casting Process
Applicable Material
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
Casting Blank Size /Dimensions
2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight
Range from 0.01kg-1000kg for casting iron
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
MOQ
For iron casting : 100pcs
For Machining : 50pcs
Lead Time
45days from the receipt date of deposit for iron casting
Ductile Iron Casting Material Comparison Table:
Cast iron with nomular graphite DIN EN 1563 | Germany DIN 1693 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A536 |
EN-GJS-350-22-LT | GGG-35.3 | FGS 370-17 | 370/17 | GN 38 | 0717-15 | ---- |
EN-GJS-400-18-LT | GGG-40.3 | ---- | ---- | ---- | ---- | 60-40-18 |
EN-GJS-400-15 | GGG-40 | FGS-400-12 | 420/12 | GN 42 | 0717-02 | 60-40-18 |
EN-GJS-400-10 | ---- | ---- | 420/12 | ---- | ---- | 65-45-12 |
EN-GJS-500-7 | GGG-50 | FGS-500-7 | 500/7 | GN 50 | 0727-02 | 65-45-12/ 80-55-06 |
EN-GJS-600-3 | GGG-60 | FGS-600-3 | 600/3 | GN 60 | 0732-03 | 80-55-06 |
EN-GJS-700-2 | GGG-70 | FGS-700-2 | 700/2 | GN 70 | 0737-01 | 100-70-03 |
EN-GJS-800-2 | GGG-80 | FGS-800-2 | 800/2 | 120-90-02 | ||
EN-GJS-1000-5 (DIN EN 1564) | GGG-100B/A | ---- | ---- | ---- | ---- | 850-550-10 |
EN-GJS-AX NiSiCr35 5 2 | GGG- NiSiCr 35 5 2 | FGS- Ni35Si5Cr2 | S5S | ---- | ---- | Type D-5S |
Grey Iron Casting Material Comparison Table:
Cast iron with lamellar graphite DIN EN 1561 | Germany DIN 1691 | France NF | Great Britain BS | Netherlands NEN | Sweden MNC | USA ASTM A48 |
EN-GJL-150 | GG-15 | Ft 15 D | Grade 150 | GG 15 | 01 15-00 | 20 B / 25 B |
EN-GJL-200 | GG-20 | Ft 20 D | Grade 180/220 | GG 20 | 01 20-00 | 25 B / 30 B |
EN-GJL-250 | GG-25 | Ft 25 D | Grade 220/260 | GG 25 | 01 25-00 | 35 B / 40 B |
EN-GJL-300 | GG 30 | Ft 30 D | Grade 300 | GG 30 | 01 30-00 | 40B / 45 B |
-------------------------------------------------------------------------------------------------------------------------------------------------------------------1. What do you do? We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts. Focus on saving cost, function approach, production feasibility for your projects.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make cnc machining according to our drawing? Yes, we can make daccording to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make cnc machining based on our samples? Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What's your quality control device in house? We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cnc machining parts
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