High Speed Automatic Glue Saving Carton Laminating Machine (QTM1650)

• After-sales Service：Engineers Available to Service Machinery Overseas
• Warranty：1 Year
• Type：Roll Coater
• Driven Type：Electric
• Automatic Grade：Automatic
• Packaging Material：Plastic

=== Base Info ===

• Model NO.：QTM1650
• Packaging Type：Pallet with Film
• Application：Printed Box
• Model：Qtm1650
• Max. Sheet Size：1650*1600mm
• Min. Sheet Size：500*440mm
• Thickness of Face Paper：120-450GSM
• Thickness of Bottom Paper：Abcef 3&5 Ply
• Speed of Lamination：153m,Min
• Front Lay Laminate Error：Within 0.75mm
• Total Weight：10500kg
• Total Length：14330mm
• Operation Space：3200*13500mm
• Total Power：18.2 Kw
• Power Supply：380V 50Hz
• Transport Package：Pallet with Film
• Specification：CE
• Trademark：JUXING
• Origin：China
• HS Code：84393000
• Production Capacity：5 Sets,Month

=== Description ===

Basic Info.

Model NO. QTM1650 Packaging Type Pallet with Film Application Printed Box Model Qtm1650 Max. Sheet Size 1650*1600mm Min. Sheet Size 500*440mm Thickness of Face Paper 120-450GSM Thickness of Bottom Paper Abcef 3&5 Ply Speed of Lamination 153m/Min Front Lay Laminate Error Within 0.75mm Total Weight 10500kg Total Length 14330mm Operation Space 3200*13500mm Total Power 18.2 Kw Power Supply 380V 50Hz Transport Package Pallet with Film Specification CE Trademark JUXING Origin China HS Code 84393000 Production Capacity 5 Sets/Month

Product Description

High-speed Automatic Flute Laminator
 
1. Specifications:
 

Model	―1300	―1450	―1650
Max. Sheet Size	1300mmx1300mm	1450mmx1450mm	1650mmx1600mm
Min. Sheet Size	500mmx440mm	500mmx440mm	500mmx440mm
Thickness of face Paper	120~450gsm	120~450gsm	120~450gsm
Thickness of Bottom Paper	ABCEF 3&5 Ply	ABCEF 3&5 Ply	ABCEF 3&5 Ply
Max. Speed	153m/min	153m/min	153m/min
Laminating Precision	±0.75mm	±0.75mm	±0.75mm
Total Weight	8700kg	9500kg	10500kg
Total Length	10700 mm	12000 mm	13000 mm
Operation Space (mm)	3000x13500	3100x13500	3000x13500
Power	3~380V(50Hz)	3~380V(50Hz)	3~380V(50Hz)

 
2. Features of the machine:
Key Points
1) High Speed: It can run 12000 sheets per hours for sheet length 450mm.
2) High Precision:  At normal speed the precision can be controlled at ±0.75 mm with the yield 98%.
3) Glue saving:  It can be16 grams of glue per square meter.

3. General Introduction:
The QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard paper with 3 ply or 5 ply corrugated sheet which is mainly used in food, beverage boxes etc.
The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion control system.

4. Machine Structure:
1) Upper Feeding Part: Feed the paper of 120-450gsm. It can be thinner according to the size and quality of the paper.
2) Bottom Feeding Part: Feed different kinds of corrugated sheet between ABCEF 3&5 Ply.
3) Conveyor: Press the laminated paper and convey to the paper delivery unit.
4) Gluing Part: Coating glue on the bottom paper.


5. Features by Parts:
  a. Upper Feeding Part:
  1) High speed feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 15000 sheets per hour.

  2) Double sucking rubber and single rubber forwarding which can avoid effectively double paper.
  3) There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper.
b. Top Paper Conveying Part:
The conveying of the face paper unit adopts scale feeding method,Compared with paper to paper conveying,the advantage is that the conveying speed of face paper can be reduced,ensuring the smooth feeding of the paper when running in high speed, without worrying of the scraping of the paper by side lays and when the paper is uneven, the paper front will press the paper back to make the ahead paper even.

c. Lay for the Pre-loading Paper Pile Part
There also has paper pile lay at paper piling part which makes the paper piling easily. It is equipped with rough adjusting motor and fine adjustment switch.

d. Side Lays of top paper to ensure the precision at side-way
There is a side lay device-puller on machine operation side for better guarantee the face paper side-way precision. There have 4 face paper sensors and 4 bottom paper sensors detecting the paper front edge positions, and two servo motors correct the laminating movement real-timely.

e. Lays For bottom sheet
The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment. Front lay can be adjust by manual and lock button based on paper size. Side board can be adjusted automatically through touch screen.


f. When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board.

  

g. Automatic Glue Supply System
The machine adopts imported liquid level controller for glue supply. When detecting no glue in the glue barrel, it can stop the feeder automatically to avoid waste of paper.
The unique designed stainless steel anilox glue roller can save glue 5 gram per square meter.

 

h. Motion Control System
This machine adopts perfect combination of motion control system and servo system for better lamination precision. It only needs data input.
i. The advantage of adopting motion control system is to keep face paper and bottom paper with good lamination precision.
 


j. Watering Roller
It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.  


k. Timing belt Transmission
achine adopts timing belt transmission with stable running high precision and low noise.
  


l. Front Lead Feeding Device
The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and convenient for five layer board stick. The servo motor control the red feeding wheel which makes the bottom paper run smoothly and accurately.
 



m. The special parameters on the touch screen can be adjusted according to the paper type, for example, the distance of feeder lifting
n. It is convenient when adjust the position of  face paper and bottom paper. If you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. The data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user.
 

6. Configurations
 

Name	Brand
PLC	SIMENS S7-200
Servo motor and controller	JAPAN YASKAWA
Touch screen	TAIWAN WEINVEW
Frequency transformer	JAPAN MITSUBISHI E740
Photoelectric switch	SWITZERLAND BANMER
Relays	JANPAN OMRON
Button	SHANHAI TIANYI
Glue liquid control	JAPAN OMRAN
Cog belt	TAIWAN SANWU
The key bearing	JAPAN NSK
Other Bearings	RENBEN BEARING
Main Power Motor	GERMANY SIMENS
Air Pump	Tai Wan Brand EUROVAC Rotary Vane Pump