Production-Scale Stainless Steel Plant Fermentor

• Vessel Design Pressure：0-0.35MPa
• Jacket Design Pressure：0-0.40MPa
• Vessel Design Temperature：130°c
• Jacket Design Temperature：148°c
• Vessel Interior Finish：Ra ≤ 0.4 µm Mechanically Polished
• Vessel (Jacket) Exterior Finish：Ra ≤ 0.8 µm Mechanically Polished

=== Base Info ===

• Model NO.：GJ Series
• Transport Package：Carton, Wooden Case , Pallets , FCL
• Specification：ASME or GB150 standard
• Trademark：EASTBIO or Customized logo
• Origin：China
• Production Capacity：300PCS,Year

=== Description ===

Basic Info.

Model NO. GJ Series Transport Package Carton/ Wooden Case / Pallets / FCL Specification ASME or GB150 standard Trademark EASTBIO or Customized logo Origin China Production Capacity 300PCS/Year

Product Description

EASTBIO® GJ Series
Large Size Production-Scale Fermentors

Remark: pleas refer to Turnkey Project (http://fermentor.en.made-in-china.com) for large size fermentation system that working volume exceeds 10,000L.

Application Scope:

EASTBIO® GJ Series complete set of large size production scale fermenters are widely used for pharmaceutical, vaccine cultivation, enzyme production and so on, for purpose of scientific research as well as industry production. Eastbio is capable to be contractor on turnkey basis including design, fabrication, installation, commissioning, training and technological system. In addition, Eastbio could assist customer in carrying out various kinds of GMP certification based on customer requirement.

Technical Specifications:

• Model: GJ-
• Total Volume: 2KL - 10KL
• Loading Quotiety: 65-80% (70% is optimum)
• Material: SS 316L / SS 304
• Agitation: Flat-blade/oblique blade/curved blade/axial flow impeller for choice
• Type of Drive: Mechanical stirred from top. Self-balancing device is provided to the large reactor
• Sealing Form: Special mechanical seal with reliable performance
• Structure: Floor stand
• Sterilization: In-situ sterilization (AUTO-SIP is available)
• Control Method: Ebio^TM Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitor.

Characteristics:

The sterilizing operation is safe and reliable. It uses special double mechanical seal and imported sanitary diaphragm valves. Whole position automatic welding process is applied to pipeline connection. The complete plant including sampling process uses imported visual rapid inspection and treatment system, so there is no steam leakage in the plant during sterilization, sampling and fermentation process. Special technology is adopted to maintain the fermenter for solving the problem of bacteria difficult to culture.

Multiple working volumes can be chosen to group flexibly as required.
 

Technical Data of GJ Type Fermenter

Item	Description
Model	GJ-
Total Volume	5L - 500,000L
Loading Quotiety	65-80%
Material	Wetted parts SS316L/non-wetted parts SS304
Aeration	Glass rotameter and ring sparger, sterilizable 0.2um Air filter
Agitator	Flat-blade/oblique blade/curved blade/axial flow impeller for choice
Drive	Mechanical stirred from top. Self-balancing device is provided to the large reactor
Temperature	Pt-100 probe, automatic control
pH	Mettler Toledo / Hamilton electrode, pH2.0-12.0±0.1
DO	Mettler Toledo / Hamilton electrode, 0-100% or 0-200%
Antifoam	Sterilizable conductivity probe, automatic control
Sealing Form	Special mechanical seal with reliable performance
Structure	Floor stand (steel platform)
Sterilization	In-situ sterilized with clean steam
Control	EBio™ Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitor
Optional	1. Automatic flow control 2. Multi-feeding 3. Oxygen enrichment 4. Exhaust O2/CO2 analysis 5. Load cell 6. Special agitator 7. AUTO-SIP