Production-Scale Stainless Steel Plant Fermentor

NEWCHANGAN PLASTIC ENTERPRISE CO., LTD. / 2022-07-05

Production-Scale Stainless Steel Plant Fermentor

  • Vessel Design Pressure:0-0.35MPa
  • Jacket Design Pressure:0-0.40MPa
  • Vessel Design Temperature:130°c
  • Jacket Design Temperature:148°c
  • Vessel Interior Finish:Ra ≤ 0.4 µm Mechanically Polished
  • Vessel (Jacket) Exterior Finish:Ra ≤ 0.8 µm Mechanically Polished

=== Base Info ===

  • Model NO.:GJ Series
  • Transport Package:Carton, Wooden Case , Pallets , FCL
  • Specification:ASME or GB150 standard
  • Trademark:EASTBIO or Customized logo
  • Origin:China
  • Production Capacity:300PCS,Year

=== Description ===

Basic Info.

Model NO. GJ Series Transport Package Carton/ Wooden Case / Pallets / FCL Specification ASME or GB150 standard Trademark EASTBIO or Customized logo Origin China Production Capacity 300PCS/Year

Product Description

EASTBIO® GJ Series
Large Size Production-Scale Fermentors

Remark: pleas refer to Turnkey Project (http://fermentor.en.made-in-china.com) for large size fermentation system that working volume exceeds 10,000L.

Production-Scale Stainless Steel Plant Fermentor
Application Scope:

EASTBIO® GJ Series complete set of large size production scale fermenters are widely used for pharmaceutical, vaccine cultivation, enzyme production and so on, for purpose of scientific research as well as industry production. Eastbio is capable to be contractor on turnkey basis including design, fabrication, installation, commissioning, training and technological system. In addition, Eastbio could assist customer in carrying out various kinds of GMP certification based on customer requirement.

Technical Specifications:

  • Model: GJ-
  • Total Volume: 2KL - 10KL
  • Loading Quotiety: 65-80% (70% is optimum)
  • Material: SS 316L / SS 304
  • Agitation: Flat-blade/oblique blade/curved blade/axial flow impeller for choice
  • Type of Drive: Mechanical stirred from top. Self-balancing device is provided to the large reactor
  • Sealing Form: Special mechanical seal with reliable performance
  • Structure: Floor stand
  • Sterilization: In-situ sterilization (AUTO-SIP is available)
  • Control Method: EbioTM Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitor.

Characteristics:

The sterilizing operation is safe and reliable. It uses special double mechanical seal and imported sanitary diaphragm valves. Whole position automatic welding process is applied to pipeline connection. The complete plant including sampling process uses imported visual rapid inspection and treatment system, so there is no steam leakage in the plant during sterilization, sampling and fermentation process. Special technology is adopted to maintain the fermenter for solving the problem of bacteria difficult to culture.

Multiple working volumes can be chosen to group flexibly as required.
 

Technical Data of GJ Type Fermenter
ItemDescription
ModelGJ-
Total Volume5L - 500,000L
Loading Quotiety65-80%
MaterialWetted parts SS316L/non-wetted parts SS304
AerationGlass rotameter and ring sparger, sterilizable 0.2um Air filter
AgitatorFlat-blade/oblique blade/curved blade/axial flow impeller for choice
DriveMechanical stirred from top. Self-balancing device is provided to the large reactor
TemperaturePt-100 probe, automatic control
pHMettler Toledo / Hamilton electrode, pH2.0-12.0±0.1
DOMettler Toledo / Hamilton electrode, 0-100% or 0-200%
AntifoamSterilizable conductivity probe, automatic control
Sealing FormSpecial mechanical seal with reliable performance
StructureFloor stand (steel platform)
SterilizationIn-situ sterilized with clean steam
ControlEBio™ Data Aquisition and Automatic Control System mainly based on SIEMENS PLC, displayed and operated on colorful touch screen monitor
Optional1. Automatic flow control
2. Multi-feeding
3. Oxygen enrichment
4. Exhaust O2/CO2 analysis
5. Load cell
6. Special agitator
7. AUTO-SIP

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