3000kg/H PET Bottle Recycling Production System
Zhecheng Hongxiang Superhard Material Co., Ltd. / 2022-07-04
=== Base Info ===
=== Description ===
Estimated Plant Parameters
(kg/h)
(m2)
(Kw)
(kg/h)
(kg/h)
(kg/h)
(KWh)
(kg)
(kg)
(ton)
- The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption.
- Water consumption parameters are calculated based on using wastewater reuse system.
(kg/h)
(m2)
(Kw)
(kg/h)
(kg/h)
Capacity
(kg/h)
(KWh)
(kg)
(kg)
(ton)
- The above parameters are calculated based on the standard contiguartion;PET bottle material composition and factory management level will affect actual consumption.
- Water consumption parameters are calculated based on using wastewater reuse system.
Section introduction of PET bottle washing line
1. De-baling Section
De-baling unit adopts weighing-connected feeding device by high automation technology and break up bottle bales and remove mixed metal. The special knife structure can avoid any unexpected mechanical clogging.
2. Sieving Section
Sieving unit including dry trommel, disk screener and metal removal device to separate some big impurities such as mud, sands and metals from PET bottles and flakes. Meanwhile, through digital technology likes metal detector, pipe-type metal separator, metals can be separated automatically by flapping device to reduce inline manpower. Besides, belt-type metal separator can reach the same function.
3.Label Separation Section
This label separation unit is mainly designed for heat shrinkage label removal.
Label separation unit from BoReTech has two types. One consists of patented label scrapping machine and label blowing machine which wind-force is adjustable. When facing limited space, the new design of compact label remover is also a good choice to scrap heat shrinkage labels and separate them by one machine.
4.Bottle Pre-washing Section
The primary features of this process are the automated water circulation system, continuous feeding and washing. This system uses special designed inner structure to cause friction for PET bottles inside the machine to remove most of adhesive labels, and uses the high-temperature chemical water to remove dirt, sands, glues, rubbers, metal and other impurities on the surface of bottles.
5.Floatation Section
Secondary washing of PET flakes after crushing is very important. Floatation unit separates PO& PP/PE caps which density is below 1 by using water as the separation media. This unit is comprised by floatation washing and packing silo. It's good to remove caps, rings to keep flakes with stable quality. And impurities of final products can be reduced to 100 ppm or even to 50 ppm.
6.Dewatering Section
De-watering process is running by high-speed mechanical centrifugal force, the moisture content of the flakes will be reduced to be less than 1%. If the heat-exchange air drying is supplemented later, the moisture rate of the flakes will be further reduced to be less than 0.7%.
Project Show
BoReTech BriefBoReTech is a resource environmental enterprise which integrates manufacturing, engineering and equipment supply. BoReTech is devoted to develop large input capacity of smart PET bottle recycling system with full automation and intelligence. Meanwhile, BoReTech as resources and technology integrator of recycled polyester industrial chain supply turnkey service of PET bottle washing line, bottle-to-fiber and bottle-to-bottle engineering.
Started as a post-consumer PET bottle recycling factory in Taiwan in 1991, BoReTech began to enter the field of recycled polyester fibers production in 1994. BoReTech possess of more than 20 years' manufacture experience of PET bottle washing and recycled polyester staple fiber and is well acquainted with PET material characteristics and have abundant experience for PET flakes downstream applications and technological knowhow, which promotes the evolution and upgrade of PET bottle wahing system constantly.
BoReTech has obtained ISO9000, ISO14000, CE certificate and carry out long-term technical and cooperation with the internationally well-known manufacturers of automation equipment and is an international leading manufacturer in the manufacturing of PET bottle recycling system.
The target of enterprise's establishment is to promote resource recycling in the world and support customer stepping into this booming industry effectively with our long-term engineering capability, create the best commercial value, encourage energy saving and carbon reduction for a cleaner and healthier earth.
FAQ
Q:How do you assistant to install the machine on worksite?
A: Normally, we send our engineer(s) to supervise the installation and commissioning. The buyer need to prepare the operation staff to implement it. BORETECH is able to send mechanical engineer, electrical engineer and operation engineer. The operation engineer is to help the buyer's labors to know how to operate the washing line and get the best efficiency.
Q:What do you guarantee on China local brand for bearing and gearbox?
A:For mechanical parts, our guarantee duration is 12 months. If the part is broken within this period, we will send the spare parts immediately to the client for repairing.
Q:Can I use machine with different color?
A: Normally we suggest you paint our standard color , but we can supply customization paint service by paid.
Q:What is the delivery of the line?
A: 3~4 months after receipt of the down payment and L/C.
Q: How far is your factory from Shanghai?
A: It takes 1~1.5 hours from Shanghai airport to Boretech according to traffic situation.
Q:What about packaging and transshipment?
A: It depends on capacity and equipment selection. For example, the line with 3 ton/h input capacity, there will be 15x40'HQ containers from China, and 1x40'HQ container from Taiwan. The crusher and crusher blade are made in Taiwan with excellent quality. For some special case, if the client requests the batch type bottle prewashing machine, we will need one flat rack for loading that.
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