Shenzhen Xiangfeizhu Technology Co., Ltd. / 2022-07-05
=== Base Info ===
=== Description ===
Palm kernel Cleaning : It is used for removing the iron impurities, stone, fiber and pthers. These impurities are bad for machines, especial for the palm kernel oil expeller.
Palm kernel crushing:because the palm kernel is hard and big size, it is required to crash to smaller and even pieces. If once crashing can not reach the requirements, the second crashing is required. Crush palm kernels after softening and drying. The centrifugal crusher breaks nuts and separate palm kernel out completely.
Palm kernel and nuts shell separation. Both dry and wet separations are available. Wet separation is mostly used in palm kernel separation, on basis of difference of relative density of palm kernel and shell.
Palm kernel drying. Fresh kernel contains 20% moisture. Palm kernel has no mildew during transportation and storage while moisture drops below 7%.
Cooking section: It is used for heating and cooking the crashing materials, to make is suitable for pressing, doing like this can help final user get the maximum oil and good quality cakes.
Palm kernel oil pressing. Palm kernel oil pressing processing line is simple with usual oilseeds. The pre-pressing by oil pressing machine can obtain 1/4 palm kernel oil, and residual oil need twice pressing.
Palm kernel Filtering section: after pressing, there are some oil dregs in the crude oil, after clarifying, we need to filter the crude oil to avoid to jam the oil pipes during refining processes.
1.Palm oil mil process of bunch reception: as palm fruit unloading, cleaning, storage platform during palm oil mill processing, all hydraulic segmented discharge.
2.Palm oil mil process of sterilization: the use of high temperature to cook soft fruit bunches and sterilization, easy to separate fruit bunches, soft fruit, increasing the humidity of the fruit, it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.
3.Palm oil mil process of threshing: strong vibrations through the fruit from fruit bunches separated.4.Mashing. Mixing tank will mash and crush palm fruit until broken after fruit threshing.
5.Palm oil mil process of pressing: There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp. At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).The pulp stone separation obtained CPO and stone, press machine adopts the double screw helix continuous discharge and hydraulic, greatly improving production efficiency.
6.Fiber separation. The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
7.Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
8.Palm oil mil process of clarification:Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. The oil and the sludge taken out separated (by 90% pure oil) is taken out of the oil containing 45%-55% of the water, sludge and other things.
Palm oil mil process of purification: oil purification process to improve palm oil purity.
Palm oil mil process of drying: continuous Vacuum drier with the oil out of the water, the water can be reduced to 0.1%.
Self-sufficient palm oil production, low production cost, low environmental pollution, recycling utilization of resource.
Palm oil mill plant adopts the most scientific palm oil processing equipment configuration, using mechanical oil pressing technology, make successfully extraction of palm oil from palm fruit.
Palm oil milling process plant covers three major plants of crude palm oil pressing plant, water treatment plant and power supply plant.
The entire palm oil process is totally environmental protective, low energy consumption, and low production cost.
Specifications: 10T/H,30T/H,45T/H,60T/H,80T/H,100T/H(TON/HOUR);
Craft flow:
1.paLm fruit/bunch → sterilization → threshing → digesting → clarification → purification →dring → CPO
→ refining → decolorizing → deodorizing →RBD palm oil → crystallization → fractionation → RBD olein & RBD stearin
2.palm kernel →depericarper → crushing → pressing → CPKO → refining → RBDPK oil , RBDPK olein & RBDPK stearinNew product
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