Diamond Sapphire Crystal Magnetic Artificial Gemstone Multi Wire Sawing Cutting Machine

• Application：Magnetic Material
• Type：Multi Wire Sawing Machine
• Maximum Work-Piece Size：300*220*150mm
• Cutting Wire Diameter：Diamond Wire: φ0.12-φ0.20mm
• Cutting Accuracy：Plus - Minus0.01mm
• The Most Thin Slice：0.25mm

=== Base Info ===

• Model NO.：CHTXQ-XZ490
• Worktable Feed Stroke：up to 180mm
• Transport Package：Non Wooden Case
• Specification：length 1800* width 1500* height 1850 (mm)
• Trademark：SUBIT
• Origin：China
• HS Code：8464109000
• Production Capacity：50

=== Description ===




kw42.1Main motor7.5x3setsTake up/pay off motor3x2setsWork table lifting motor0.75Cable motor0.4x2setsTension control motor 3x2setsChip liquid sand pump0.75External temperature control5.3Note: The motor usage rate of normal equipment operation is less than 40%, the total power is 42.1KW, and the actual use power does not exceed 16KW/h.


Main functions of CHTXQ-ZX490 multi-wire cutting machine:                       

1. Rotary tool holder function:
The top roller can be rotated, which changes the running track of the steel wire, reduces the rubbing of the steel wire on the roller groove, improves the service time of the roller and reduces the two jumps when the steel wire passes the top roller, so the cutting accuracy is improved.
Patent No. 2019101085419, 2019201875583, 2019103970784, 2019206822277
  
USE EFFECT COMPARISON IMAGES

Image1: Without rotary function

Image2:  With rotary function
By using the manufacturer's comparison experiment on the rotation and non-rotation of the tool holder, the same slot distance is 3.2, the service life of the non-rotating roller is 7 days (24 hours of working), and the service life of the rotating roller is 12 days (24 hours of working) ) At the same time, it is found that the steel wire that does not rotate the roller is more likely to be coiled and even broken, the tension is not too large, and the cutting time is 15 minutes longer than that of the rotating roller.
2. Large width winding function:
The winding width of the three rollers can exceed 30mm.

CHTXQ-XZ490 multi-wire cutting machine performance
1. Casting body, so that the overall structure is not deformed, and the high-speed operation is more stable
2. The spindle accuracy is less than or equal to 0.01mm, and it is easy to disassemble and assemble.
3. The lower worktable, the material is cut from the bottom to the top, and the loading and unloading is convenient.
4. The three motors are directly connected to the three rollers, so that all the three rollers become the driving shaft, which reduces the wear of the steel wire on the rollers and improves the service time of the rollers.
The mounting hole of the roller bracket is processed and formed at one time with a machining center to ensure the coaxiality of the spindle installation.

5. The rotary tool holder adopts a split design, the angle can be adjusted as needed, and the running track of the steel wire can be adjusted to ensure the cutting accuracy.
6. There are few guide wheels, and the guide wheels are reduced to 6
7. Large loading area, respectively: 220mm*490mm*160mm
8. It is easy to operate and use, automatically lift the shield, and the worktable is fully deployed, which is convenient for material loading and unloading and roller loading and unloading.
9. High efficiency and low consumption, the equipment does not need air source, and the power consumption of the whole machine does not exceed 16kw.

CHTXQ-XZ490 multi-wire cutting machine training program                     
This model is designed to emphasize that people who have never operated a wire cutting machine can immediately operate on the machine after quick training, so all operation buttons, operation handles, and equipment screens are in accordance with the Simple, practical, safe and reliable concept to design and assemble.
lAfter the training courses and other contracts are signed, the equipment enters the factory, and at the production site of your company, we provide customers with training in two aspects:

1. Explanation and training of machine operation, troubleshooting, daily maintenance and repair.
2. According to the characteristics of the customer's products, train and guide the cutting process for the customer.

Application Case
                                              
After sale service:
1)Machine warranty period: within 18 months from the date of installation.
2)

1. 1998 Established in Yutian county.Research and development, design and production of quartz crystal frequency chips
2. 2001 Awarded High-Tech enterprise of Hebei Province.
3. 2008 Set up a branch office in Yantan city,passed the IS09001 international quality management system certification.
4.  
5. 2014 Ranked as a science and technology small and medium-sized enterprise in Hebei Province
6. 2016 Awarded National High Tech enterprise.
7. 2017 Self-invented multi-wire cutting machine with minimum guide wheel.
8. 2018 Self-R&D wire saw process center,Set up a machining workshop.
9. 2019 Independent R&D of the world's first wire saw machining center.