Ce Approval PS Disposable Foam Container Making Machine Mt105/120

=== Base Info ===

=== Description ===

Basic Info.

Model NO. MT105/120 Turn Key Project We Can Support You Turn Key Project From a to Z Production Efficiency 3-5 Second/Mould Technic New Technic Make It Easy to Operate Capacity Stand Capcity and Customized Customised Yes, We Can According to Customer Requirement Heating Element Easy to Replace Electric Components Famous Brand Like Siemens etc. Hydrulic Station Saperate with The Machine Gurantee One Year From Start up Forming Area 1100X1400mm Transport Package Stand Export Packing Specification 3x40′′ containers Trademark Melite Origin China HS Code 84772090 Production Capacity 15 Lines Per Year

Product Description

Ce Approval PS Disposable Foam Container Making Machine MT105/120

1.Economic PS Foam Food Container Vacuum Forming Production Line 4 sets of Machines:

A. MT105/120 PS Foam Sheet Extruder 
B. MT-1100x1250 Semi Automatic Vacuum Forming Machine
C. MT-1100/1350x2 Hydraulic Cutting Off Machine
D. MT105 Single Screw Granule Maker

2. Work flow: 

Raw material (PS Granule Etc.)---PS Foam Sheet Extruder---Foam Sheet------Foam Container--Semi Automatic Vacuum Forming Machine --Formed PS Foam sheet--Cutting Off Machine--PS Foam Food Container, Tray, ect.--The scrap go to Granule Maker




3. Spec. of Machines:

A. MT105/120 PS Foam Sheet Extruder 

PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous roll,from polystyrene injection an eco-friendly blowing gas and additives. It has a user friendly
operating system with inverter controlled driving, digital temperature control and so on,from this machine you can get the PS Foam sheet by rolls,the PS Foam Sheet can be used for food container, tray,plate and packing ect.

PS Foam Sheet Extruder Picture:



Technical Data:

Components:
A.Mixer
Hopper Capacity	300-500kg/ hopper (controlled by time relay)
Motor	1 set, 4-pole, 3kw
B. Automatic Feeding System
Automatic Self-control System
Motor	1 set, 6-pole, 1.1kw
C. NO.1 Extruder
Screw Diameter	Φ105mm
L/D	30:1
Screw Material	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones
D. NO.2 extruder
Screw Diameter.	Φ120mm
L/D	32:1
Material	38CrMoAlA adopt Nitrogenous treatment
Heating zones	6 zones
Pressure gauge	1pc
E. Cooling System
Hollowness water circulation cooling	1 set, as the dimensions by the customers
F. Hauling-off System
Rubber Roller	3 pcs, (according customer's requirement)
Traction Speed	3-31m/min
Motor	1x 4-pole, 3 kw (controlled by frequency changer)
G. Winding Device
Winding Pneumatic Shaft	2 pcs (according customer's requirement)
Torque motor	2sets
H. Die Material
Installation Power	200kw
Central height	1000mm
I. Weight	8 T

B. MT-1100/1250 Semi Automatic Vacuum Forming Machine

Semi Automatic Vacuum Forming Machine picture:



Technical Data:

A.Control system
Automatic Control Cabinet	1 set
automatic Temperature Control Cabinet	1 set
PLC controller	Adopt Emerson USA
B.Automatic Pneumatic Feeding device	1 set
	Feeding length can be adjusted.
C.Heating System	2sets
Subsidiary Heating Zone /2 sets	Adopt the far infrared radiation tile.
D. Forming System	Adopt hydraulic cyclinder drive
Motor	2 sets 7 kw
Hydraulic stations	2 sets
E.Cutting off System	Adopt hydraulic drive
Cutting off area	1040mmx1250mm
Cutting off speed	3-4 s/mould
F.Stacking System
Robot manipulator	Servo motor control, Japan Omron Brand
Automatically stack	Adjustable,as customers' need
Automatic counting system	Adjusted, according to the customers' need
Automatically conveyor	Double Conveyor on two sides.
	Controlled by Frequency Exchanger, Emerson USA Brand
G.Scrap rolling system	Automatically Crusher system on line
	Automatically recycling system on line with pipes.
K.Crusher in line
Installation Power	11KW
Fully automatic conveying	1 set
Size	2m*2m*1.6
Weight	0.7T

C. Recycling Machine Unit include Crusher

Recycling Machine Unit include Crusher is designed to reclaim the foamed polystyrene materials(scrap) almost identically to new ones with its own superior filtering performance. Make granule to use for extruder again.




Technical Data:

A. Crusher
Installation Power	11 KW
Fully automatic conveying	1 set
Size	2mx2mx1.6m
Weight	0.7T
B. Granule Maker
No.1 Extruder
Screw	Φ150 x1 set
No.2 Extruder
Screw	Φ120 x1 set
Reducer	2 sets
Motor	1 set  4 pole,15kw
Motor	1 set  4 pole ,7.5kw
Electrical cabinet	1 set

4. Our Advantages:

A. Machine advantage:

In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.

The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal. 

As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.


B. Services Advantage:

We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.

As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.

5. Trouble Shooting:

If the sheet has wave, how to solve the problem?
Pls check the gas volume in, check the temperature, check the cooling water system.

Could be the LNG worked as foam agent instead of the butane gas.
Yes, but its much be in liquid station, and the purity will be higher. 

what is the advantage from foam box to the paper box?
A:
1) The paper box easy to be breeding the bacteria..as the character of paper pulp
2) Foam box, heat-resist, and soft, hard to be breeding the dirty, also only after 240degree, the plastic could be make the bad to the man or circumstance , but the temperature of food can not be reach this.

6.Customer's frequently asked questions

A. We are new in this field,how can we set up a facotry?

Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helpping you setting up a new facotry,and we can provide the raw material(GPPS,HIPS,mastbatch and so on),formulations,machines,and your factory desin & layout, and we will arrange our engineers go to your factory for installation and trainning, you have Melite Team,take it easy, we are at your services all the time.

B. When your engineers are in our factory, everything is going on well, after they leave our factory,our workers can not operate the machines,what shall we do?

Firstly,we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we can not solve the problem online, we will arrange our engineer fly to your site to solve your problem asap,your problem is our problem, Melite and You are together like a family forever.


For More information pls contact:
Hannah Cao
Sales Manager
Mobile:+86-15253509845