Rpmp (FRP Sand Pip) Winding Machine

=== Base Info ===

=== Description ===
Series RPMP Production Line of FW TypeEquipment No
Item NameFW1600FW2500FW3000Pipe diameter,(ID)mmDN200-DN1600DN300-DN2500DN500-DN3000Product length,mm≤13000≤13000≤13000Winding angle45 º-90 º45 º-90 º45 º-90 ºMax thickness of adding silicon sand,(in one time) mm152030Rotating speed of main shaft,r/min≤65≤55≤40Transmission methodPinion and rackPinion and rackPinion and rackControl methodmanual,semi automatic,automaticmanual,semi automatic,automaticmanual,semi automatic,automaticCoordinate speed of vehicle ,m/min454545Precision of lining up yarn ,mm±1±1±1Repositioning accuracy ,mm,0.20.20.2Max speed of pulling yarn ,m/min909090Max width of yarn tape ,mm220220220Type of adding silicon sandMortar-adding device of HQ-FRP typeMortar-adding device of HQ-FRP typeMortar-adding device of HQ-FRP typeWinding typeReciprocating cross, hoop directionReciprocating cross, hoop directionReciprocating cross, hoop directionWinding roving capacity,each606060Resin typeUnsaturated polyesterUnsaturated polyesterUnsaturated polyesterCure type of pipe, normal temperature cureInfrared heating cure station can be chosenInfrared heating cure station can be chosenInfrared heating cure station can be chosenDemoulding type of pipeChain traction demoulding of mechanical typeChain traction demoulding of mechanical typeChain traction demoulding of mechanical typeYarn frame(winding yarn is a kind of inner pulling yarn)Tension adjustable yarn frame of mechanical typeTension adjustable yarn frame of mechanical typeTension adjustable yarn frame of mechanical typeRated pressure of hydraulic pressure system,mpa161616Production capacity ,kg/h200025003000Total installed capacity , kw485562Areas covered by production line(length × width × height)m 38×19×2.845×19×3.250×19×3.8The production process and procedures are easy to master. And in addition, the number of layers can be adjusted according to the pipe wall structures of different processes.  (The design of layers is matched with the CAD design software of FRP)
 
RPMP production line of FW type is equipped with advanced wet and dry silicon sand-adding device of HQ-FRP type which will be controlled automatically by all hydraulic pressure. For the RPMP that adopts the silicon sand-adding device and process of HQ-FRP type, its resin content in the layer of silicon sand-adding will decrease 5%-10% under the precondition of the full impregnation of silicon sand. The process of adding silicon sand will adopts the hydraulic pressure control. In addition, the high frequency vibrator will be used to densify the silicon sand-adding layer, which can large improve the compactness of the silicon sand-adding layer, as a result, the ring stiffness of pipe will be also improved effectively and at the same time, the phenomenon of dry yarn or no yarn will not exist. The usage of such silicon sand-adding device and process can not only improve the quality of RPMP a lot but also decrease the cost. Under such case, the products will be strongly competitive in the market. 
 
Standard Collocation:
Liner making machine of FRP pipe
Winding machine of RPMP/1 set
Curing station of pipe /4 sets
Trimming machine for pipe bell and spigot
Pipe mold release machine of hydraulic pressure type
Option Collocation:
Mold making machine of pipe
Digital control system of trimming on pipe bell and spigot
Resin pre-accelerated agitator tank
Adjustable resin pump
Adjustable catalyst flowmeter
imming machine for pipe bell and spigot
Pipe mold release machine of hydraulic pressure type