Mining Jig Jigger Spiral Chute Separator for Heavy Minerals Tin Tungsten Coltan Sand Gold ...

• Voltage：380V
• Weight：<1T

=== Base Info ===

• Use to Separate：Titanium, Zircon, Rutile, Ilmenite, Gold, Iron
• Model NO.：Spiral separator 5LL-400
• Certification：ISO9001:2008, ISO9001:2000, CE, IATF16949, GMP, BSCI
• Warranty：2 Years
• Condition：New
• Gravity Process Method：Spirals Chutes, Shaking Tables
• Enrich Method：Magnetic Separator, Electrostatic Separator
• Capacity：10-600 Tons,Hour
• Transport Package：Export Packing Standard
• Trademark：Gelin
• Origin：China
• HS Code：84741000
• Production Capacity：1200sets Per Month
• Package size per unit product：50.00cm * 50.00cm * 220.00cm
• Gross weight per unit product：100.000kg
• Lead Time：7 days (1 - 1 Pieces) To be negotiated ( > 1 Pieces)

=== Description ===
Our factory produce full sets mining equipments
for different minerals separation ColtanDiamondZircon sandTantalumRiver sand goldTitaniumCobaltAlluvial goldTin /CassiteriteTungstenRock stone goldHeavy minerals sandTantalite placer goldChromium oreSilica sandGold tailingMonazite Copper Clay gold miningTungsten oreBarite Desert sand goldllmeniteChrome QuartzWolfram oreIron oreCoalNiobiumManganese oreSand gravelRutileFluoriteTopsoilHematite

Vietnam 500 tons per hour titanium ore beneficiation project.
 
Raw ore main contents :
Ilmenite, Rutile, Zircon, Tin, Hematite, Magnetite Iron ore, Quartz, Monazite, Silica sand, etc.
Customer' target:  get the high grade titanium ore 50% above, in the same time, get by-products tin and Zircon, Rutile. 

We design the processing flowchart as below:

1). Use sand pump feed material directly to spiral separator.  If there are some bigger stones in deep areas, can consider use trommel screen to separate out particles +2mm
2). Spiral separator:  use two-stages spiral separator, first stage is for rough concentration, the middling from first-stage will go to second-stage to concentrate again to get high recovery ratio.
3). After two stages spirals working, it get heavy minerals concentrates. Then, firstly use our factory special designed four rollers wet magnetic separator to get high grade iron ore and titanium ore, and also separate out monazite ore and other weak magnetic ore.
4). Zircon and rutile other non-magnetic minerals goes to shaking table for concentration, also use two stages shaking table for getting higher concentration effect.
5). after the electrostatic separator, can get rutile and other minerals, maybe still including some magnetic minerals, so use a high intensity dry process magnetic separator to  remove the magnetic minerals again, the zircon will be more high grade up to 66% for sale a good price. 

We design different process flowchart depends on customer's actual mining condition.



Some hot selling equipments details as below,

1). Spiral Separator (Spiral Chute)
Usage:
1. Rutile, ilmenite and zircon concentration
2. Iron ore, chromite and manganese beneficiation
3. Tin, tantalum and ore concentration
4. Gold, native copper and base metal recovery
5. Silica sands processing
6. Titano-magnetite concentration

Feature & Benefits:
Reasonable structure and small occupation area
High recovery, high efficiency, and precise separation,
Light in weight, rust and corrosion resistant;
Simple installation and Minimal maintenance requirements
Low operating cost and long operating life
Reliable running with minimal operator attention
Strong adaptability to fluctuation of feeding amount, density, size and grade;

Specification of Spiral Separator

Model5LL-15005LL-12005LL-9005LL-6005LL-400Outside dia(mm)15001200900600400pitch(mm)540,720900,720,540675,540,405450,360,270240,180Pitch Dia Ratio0.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.75,0.6,0.450.6,0.45Lateral slope9°9°9°9°9°Maximum starts per column4-24-24-23-22-1Max Feeding Size(mm)33333Feeding Density(%)25-5525-5525-5525-5525-55Capacity(T/H)8-64-62-30.8-1.20.15-0.2External
SizeLength(mm)156013601060700460 Width(mm)156013601060700460 Height(mm)52305230400026001500Weight (Kg)80060040015050

2). Large process capacity CNC Jig.
Feeding size: can handle any -30mm materials(<30mm).
Process capacity:30 tons per hour per set.
CNC adjust stroke and frequency, it is easy to handle the process speed and capacity.
Three chambers per set with only one piece 7.5kw electric motor, less electric consumption!


3). Traditional Sawtooth Wave Jig

Jig separator belongs to gravity-based equipments, which can separate mineral based on differing of specific gravity. Saw-tooth wave jig is mainly consist of three parts: Main frame, driving set and jigging chamber.

The device is suitable for sorting ferrous and nonferrous metals, chemicals, construction and metallurgical aspects of experimental research.
Working Principle Of Jig Machine
 Jigs a kind of energy saving gravity equipment development and improved on the basis of traditional jigs according to the the oretic layering law of jig beds. Their jigging pulsation curves take the shape of sawtooth waveform which gets the ascending water to travel more rapidly than the descending water. The ascending time is short while the descending time is long. The problem that the ascending descending water flow and action time produced by sine wave and pulsation wave are the same is solved. The looseness of bed is strengthened and suction function is alleviated so that the heavy ore grains in the minerals are able to precipitate fully and the sorting ratio ability and recovery rate of equipment are largely improved.

Specification of traditional sawtooth wave jigModelChamberMaximum
Feeding
size(mm)Water
added
m3/tPressure
of water
MpaCapacity
t/hMotor
power
kwDimension
mmWeight
kgshapearea(m2)JT0.57-1Ladder0.5761-3>=0.51-2.51.51550x780x1530610JT1-1Ladder1.04101-32-42.22270x1110x1890900JT1.5-2Rect1.53101-23-833200x1550x20501520JT2-2Rect2.28101-34-833225x1550x20501640JT3-1Ladder3.3101-36-105.53180x2000x26003260JT4-2Rect4.33301-310-157.53600x1850x26004600JT5-2Ladder4.86101-310-157.53600x2000x26004500JT1.5-2SRect1.53301-33-81.5x23200x1550x20501590JT2-2SRect2.28301-34-83x23225x1550x20501700JT3-2SRect3301-36-155.5x23560x2030x26003260JT4-2SRect4.33301-310-204x23600x1850x26004660JT5-2SLadder4.86301-310-205.5x23600x2000x26004700JT6-3SRect6301-315-307.5x24600x2000x26005900
4). Hydraulic Radial Jig

Descriptions   
   Hydraulic radial jig has been widely used as roughing separation equipment to select ore such as alluvial gold, tin, diamond, tungsten, manganese and hematite. 
   Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
   Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. 
   Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.

Advantages and Characteristics

1. 50-85Feeding size
   (mm)<25Make-up water
   (m³/t)1-3m3/ton of oreMake-up water pressure
   (MPa)≥0.10Capacity
   (t/h)50-7566-10078-125100-150116-175132-197150-200166-245182-270200-300Driving motor
   (Kw)5.57.57.57.5111111151522hydraulic power unit
   (Kw)0.55Weight
   (kg)600080001000012500142001580017500180001920021000

   
   5). Shaking Table:
   Shaking table for sale is one of the main equipments of gravity concentration. Gravity Concentration Equipment is not only widely applied on separating tungsten, the tin, the tantalum niobium and other rare metals and the noble metal ore. Also widely used in separation for Gold, Silver, Tin, Columbium, Tantalum, Titanium, Barium, Tungsten, Iron, Chrome, Manganese, Zircon, Lead, Zinc, Mercury, Copper, Aluminum, etc. The shaker effective recycling granularity scope is 2-0.037 millimeters.
   
   Working Principle
   The working principle of shaking table for sale is to use the combined action of the specific gravity difference of sorted minerals, alternating movement of bed surface, and transverse oblique water flow and riffle (or notch groove), to allow loose layering of ores on the bed surface and fan-shaped zoning. Then different products can be produced.
   
   Features:
   1.High recovery ratio;
   2.Long working life due to new technology.
   

   Spcification of Shaking TableModel6s-7.66s-4.086s-1.956s-0.5Deck typeCoarse ore deckFine sand deckSlime deck   Benefication Area(m2)7.67.67.64.081.950.5Deck sizeLength(mm)445044504450300021001100Transmission end width (mm)18551855185513201050500Concentrate end width (mm)154615461546110850430Maximum feeding size(mm)20.50.15Sand -2 Slime-0.1Sand -2 Slime-0.074Sand -2 Slime-0.074Feeding amount0.8-1.5ton/h0.8-1.5ton/h0.8-1.5ton/h0.4-1.5t/h0.3-0.8t/h0.05-0.2t/hFeeding density(%)25-3020-2515-2510-30Stroke(mm)16-2211-168-166-3012-289-17Frequency(F)45-22053-25060-280210-320250-450280-460Water added1-3t/h1-3t/h1-3t/h0.4-2t/h0.2-1t/h0.1-0.5t/hTransverse slope of deck2°30-4°301°30-3°301°-2°0-10°0-8°0-10°Longitudinal slope of deck1.40.92------------Cross-section shape of deckrectangularsaw-toothtriangle---------Motor power(kw)1.10.55Transmission mechanismEccentric linkage

   6). High Tension Electrostatic Separator and ARC Plate Separator

   High tension electrostatic separator is intended for dry separation of minerals based on the electrical conductivity difference by applying high voltage electrical field.
   Technical Specifications
   • Separation Voltage: maximum 60kV
   • Feed Particle Size: 0~2.0mm
   • Drum Rotating Speed (Drum type): 30~300 r/min
   Product Type
   For Mineral and Recycle Industry
   • Drum Type High Tension Electrostatic Separator - GES series
   • Arc Plate/Sieve Plate electrostatic Separator - GAC series
   
   
   Typical Application
   Minerals industry, recycling industry and fly ash.
   It is widely used for separate ilmenite, zircon, rutile, gold, copper, leucoxene, hematite, cassiterite, chromite, columbite, aluminum, monazite, quartz, feldspar, scheelite, barite, staurolite, kyanite, sillimanite, garnet, chopped wire, plastic, electronic scrap, plastic bottle, recycling, metal, non metal, computer cable, decarburization of fly ash, caron enrichment of fly ash...
   
   Specification and models:ModelGELIN-ES1GELIN-ES2GELIN-ES3GELIN-ES4GELIN-ES5GELIN-ES6GELIN-ES7GELIN-ES8Rollers qt2pcs2pcs2pcs2pcs2pcs4pcs4pcs4pcsRoller speed0-800r/min0-800r/min0-800r/min0-800r/min0-500r/min0-500r/min0-500r/min0-500r/minWorking voltage0-45kv0-45kv0-45kv0-45kv0-45kv0-60kv0-60kv0-60kvFeed size0-2mm0-2mm0-2mm0-2mm0-2mm0-2mm0-2mm0-2mmCapacity0.3-1t/h0.5-2t/h1-2.5t/h1-3t/h2-3t/h1-4t/h2-5t/h4-8t/h
   7). Wet type magnetic separator & High intensity dry type magnetic separator
   Our factory produce both Wet type magnetic separator & Dry type magnetic separator
   Both wet type and dry typte magnetic separator's magnetic field intensity from 800 gauss up to 15000 gausss.
   It is very good to separate out strong magnetic iron ore, ilmenite, titanium, hematile, monazite, tin, zircon and other weak magnetic ore.
   (we produce different rollers, such as one roller, two rollers, three rollers, four rollers...):
   

   Our company & Customers Visiting
   
   Ganzhou Gelin Mining Machinery Co., Ltd is an expert manufacturer of mining machines in China. Our company is located in Guzhang Industrial Zone, Shicheng county, Jiangxi province, covering an area of over 30000 square meters, having more than 30 sets of heavy processing equipment and with an annual outpurt of more than 2000 sets of mining machinery.
   --- PRE-SALE SERVICE ---

   1.Based on clients' request and budget, GELIN experts will strictly make efficient, reliable solutions accordingly;
   2.Mine sample testing is available, we welcome the customer send the sample to you for testing by courier, or, the customer take the sample to our factory for testing;
   3. Design and provide the complete processing flowchart;
   4. Design & manufacturer products according to clients' demands.
   
   --- AFTER-SALE SERVICE ---

   1.Pre-check and test the products before delivery;
   2.Deliver the whole plant design for our clients which including infrastructure, electrical system and pipeline system design;
   3.Trace the status of the shipping until the products received;
   4.Prepare required documents to let clients pass custom clearance;
   5.Dispatch experts to carry out below service on site:
         1) Installation & debug of the machinery
         2) Train the first-line operators & technical personnel
         3) Carry out any other service clients may need
   6. Provide technical exchanging & spare parts for life-long term
   
   --- ONE STOP SOLUTION ---

   1.Starting by running the mineral beneficiation experiment. To provide our clients with the best solution accordingly;
   2.Besides supply the flowchart design & equipment, we also provide the infrastructure design; Electrical & pipeline system design, etc. To help our clients complete the design of the whole plant;
   3.After the installation, debugging of the equipment, the official production will also be guiding by our experienced engineers on site, to guarantee the output minerals perfectly meet your demands.
   
   FAQ

   Q: What Information should customers give to us in order to let we provide you with efficient & suitable quotation and assistance.

   A:1). What type is the mining? Is it rock stone? or it is sand?
   2). If rock stone,What is the general particle size(mm) of the raw ore?
   3). What is the handling capacity(tons per hour) you plan to work with?
   4).What is the elements of the raw ore? How much percent % of each minerals?

   Q: Can we send the mineral samples to your company, let your company run the ore-dressing experiments test for us?

   A: Yes, we can run the ore-dressing experiments for our customers. After the test, we will based on the results to give you the reasonable flowchart, suitable solution and equipments selection. etc.

   Q: How long is the warrenty of your equipments? Does your company supply the spare parts?

   A: The warranty period of Gelin equipments is one year. And of course we will supply the spare parts for you for life-long time at lowest cost.

   Q: If i need the complete mineral processing line. is Gelin able to help us build it?

   A: Yes, we can help you combine a complete mineral processing line. and give you related professional advices as long as you need.
   There is a rich experience engineer team of us. we had already build many mining projects in China & Overseas. You can believe our quality and service.

   Welcome to visit our factory in your free time!