500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion ...

Nanjing Lipack Import and Export Co., Ltd. / 2022-07-05

500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion ...

  • Type:Fruit & Vegetable Production Line
  • Voltage:380,415,450V up to Different Nation
  • Power:180-380kw up to Capacity and Configuration
  • Customized:Customized
  • Raw Material:SUS304,SUS316,Titanium
  • Product Type (Brix):4%|8%|16%|20%|24%|28%|30%|32%|36%|38%|40%|56%|72%

=== Base Info ===

  • Model NO.:JP-LRY
  • Products Package Type:Can, Bottle, Pouch, Tetra Pak, Aseptic Bag etc.
  • Degree of Automation:High or to Be Customized
  • Compatibility & Expandability:Excellent
  • Transport Package:Standard Export Package, Plastic Film & Wooden Box
  • Specification:125kg-125tons per hour
  • Trademark:SHJUMP
  • Origin:Shanghai, China
  • HS Code:8435100000
  • Production Capacity:23

=== Description ===
Aseptic filling machine1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.2.Consisted of aseptic filling head, accurate electronic balance, PLC control system, steam barrier and protection system, operationplatform3.Keep the filling chamber sterilized all the time by steam protection.4.Full auto SIP and CIP available
2.1 Liquid product form
Juice jam processing, fruit wine and fruit vinegar enzyme processing, plant extract processing production lines can be roughly divided into the following process sections

No.Process Section Main Process
1Cleaning and picking including raw material collection, cleaning, sorting, etc.
2The crushing and pulping including the crushing of raw materials, juicing, enzyme inactivation, pulping, etc.
3Biochemical refining including enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.
4Sterilization filling including UHT sterilization, filling, post pasteurization, etc.;
5Finished product packaging including light inspection, drying, labeling, sleeve label shrinking, coding, boxing, sealing, wrapping, palletizing, etc. 

2.2 Solid state product form
Dried fruit processing and fruit powder processing production lines can be roughly divided into the following process sections
No.Process Section Main Process
1Cleaning and picking process sectionraw material collection, cleaning, sorting, etc.
2Peeling and slicing process sectionremoving stems, pedicles, peeling, nucleation, and slicing
3Biochemical refining process sectionblanching, color protection, sugar dipping, drying, etc.
4Spray drying powder processliquid product form-sterilization filling process section-sterilization-spray drying-secondary drying / granulation, etc.
5Finished product packaging processweighing, bagging, labeling, coding, boxing, sealing, wrapping, palletizing, etc.

2.3 Main equipment list
 
Fresh fruit/vegetable processing line
No.Main EquipmentFunction
1Elevating MachineMaterial's lifting and preliminary washing
2Washing MachineMaterial's washing
3Sorting Machinemanual sorting(peeling) platform
4Crushing Machinecrushing the materials
5Pre-heaterMaterial's pre-heating, enzyme deactivation and color protection
6Belt Presserextract the juice
7Vacuum EvaporatorWater's evaporation and concentration of juice/pulp
8SterilizerSterilize the material by heat-treatment
9Aseptic FillerFill the materials into bag-in-box and bag-in-drum aseptic bag
10ConveyorTransport the material or final products
11Centralized control cabinetPLC human-machine interface, equip with manual or automatic operation

Fruit/vegetable dilution processing line
No.Equipment NameFunction
1Extraction pumpExtracting raw material  from the 220L aseptic bag 
2High speed sugar dissolve tankDissolve sugar and other ingredients
3Blending tankMix sugar, fruit paste or juice,etc.
4Reverse osmosis water treatment systemsupply pure water
5Duplex filtersfilter
6Product buffer tankbuffer for product
7Vacuum degasserExtract dissolved oxygen from 
8High pressure homogenizerMake product evenly, exquisite
9sterilizersterilization
10Filling machinefilling
11Pasteurization machinepasteurization
12Blow drying machineBlow out water on the surface of the product
13Labeling machinelabel related information
14Spurt the code machineInjection production date or other information
15Packing machinepacking

2.4 Detailed consultation
Successful production lines are not exactly the same; 
Failed production lines are all the same!

The process route and process flow involve the core technology of the production line, and the whole or part process route, raw material resources, product positioning, market channels and investment strategies are all different. The above process route is for reference only, and the process execution route shall be subject to the actual raw materials and product form requirements.

Detailed information please contact
Roy Li  /+8/6/1/3/3/1/0/0/5/6/5/0/5  
Food engineering expert (with practical engineering experience in more than 300 fruit and vegetable processing and plant extract processing production lines in the world)
 

3. Production Site Show

1)Raw material collection, cleaning, sorting, etc.

500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines 
2)Crushing, juicing enzyme inactivation, pulping, etc.
500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines
 
3)Biochemical refining process equipment view
Enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc.



500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines
4)Sterilization and filling
500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines
500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines

4.Our Advantages
Production line/equipment advantages

1)  Shanghai Jump Machinery Technology Co., Ltd. (hereinafter referred to as: SHJUMP) specializes in the production of fruit juice, jam, plant extracts processing equipment and production line. Relying on the rich experience and technical strength of the food machinery industry of the "former Shanghai Qian-wei Machinery Factory" for more than 40 years, SHJUMP has been adhering to the concept of "widely absorbed from abroad and independent innovation in China" Since its establishment. It has more than 300 fruit juice, jam and plant extract production lines in China domestic and abroad, and has formed the company's unique process, engineering technical style. Safe, stable, long-term, full-load, and high-quality operation is the basic principle of production line supplied by SHJUMP.

2)  Our equipment production line is made and designed in combination with advanced technology at home and abroad. The equipment has good versatility and one machine with multiple functions, which is convenient for product modification when people's consumption and eating habits change. The production line can effectively meet the needs of the production of multiple varieties of products;

3)  All equipment in the system is made of stainless steel (in direct contact with raw materials), which is advanced modern processing technology. The design of the whole process and the connection of the pipeline are set by engineers carefully calculated and combined with the original natural aromatic ingredients of fruits and vegetables, keeping cooling, heating treatment and transmission completed in a short distance and time, effectively preventing flavor substances from being Loss in thermal reaction; at the same time reduce the loss of quality caused by oxidation reaction under high temperature conditions. The entire production line, from material crushing, cooking separation, concentration, sterilization to aseptic filling, is carried out in a fully enclosed environment. Keep the original flavor and nutrients to the limit;

4)  The operation of the control part adopts an automatic control system, an automatic fault alarm system, and a comprehensive guarantee mechanism to ensure the safety of equipment and personnel; all electrical control system components are from internationally renowned brands, such as Siemens, Omron, etc.;

5)  The production line steam control type (very important, related to the quality of the product) comes from the world-famous brand Spirax-Sarco steam control system, simple control, high reliability, and effectively ensure the high quality and balance of different batches of The  products.

Pre-sale service

Our company provides design and development, manufacturing, installation and commissioning, technical training and after-sales service for the entire line project. We can advise you to choose the most suitable machine according to the customer's formula and raw materials, provide customers with free pre-sale technical support consultation, and make a scientific and reasonable system design and planning plan based on your beautiful strategic vision and the actual conditions of the factory. Ensure that the project is scientific and efficient. At the same time, we can introduce suppliers of raw materials to customers, such as bottles, labels, etc. Welcome to our production workshop to understand how our engineers produce. We can customize the machine according to your actual needs, and our engineers will come to install the machine for your factory and train your operation and maintenance workers. If you have any requirements, please feel free to contact us.


1) Professional consultation on formula technology, equipment technology, product positioning, product form, domestic and international markets
2) Overall planning and layout of the factory
3) Layout of production workshop
4) Installation and commissioning of production process and confirmation of process parameters.

In-sale service

SHJUMP Machinery, technology leads the future.

Feasibility analysis, process route, equipment selection, equipment design, manufacturing, quality control and other full-process refined management in turnkey projects such as deep processing of fruits and vegetables and plant extract processing production lines.
SHJUMP has always adhered to the original design, manufacturing, flat management, and reduced intermediate links. Three-dimensional visual design is fully adopted in engineering design, and the design modeling is completely consistent with the final product to ensure product quality and meet and exceed customer expectations.
Successful production lines are not exactly the same; failed production lines are all the same!
The process route and process flow involve the core technology Know-how of the production line, and the overall or partial process route, raw material resources, product positioning, market channels, and investment strategies are all differentiated. The process execution route needs to be tailored to the actual raw materials and product form requirements.
The company relies on its own property rights to add a science and technology park, self-funded enterprise-level laboratory. It integrates formula technology and equipment technology research, laboratory small test, pilot test series of tests, stable and stable, to ensure the safety, stability, long-term, full-load, and high-quality operation of industrial-grade production lines.

After-sales service

1)  Installation and debugging. We will send experienced engineering and technical personnel to be responsible for the installation and commissioning of the equipment until the equipment is qualified and accepted, to ensure that the equipment is put into production in a timely manner;

 
2)  Regular routine visits. In order to ensure the safety, stability, long-term, full-load, and high-quality operation of production line equipment "safe, stable, long, full, and excellent", we will provide comprehensive services such as on-site technical support one to three times a year according to customer needs;
 
3)  Detailed inspection report. Whether it is general regular service inspections or annual maintenance, our engineering and technical personnel will provide a detailed inspection report for customers and our company to refer to and archive, so as to learn and grasp the equipment operation status at any time;
 
4)  Fully complete parts inventory. In order to reduce your cost on parts inventory and provide better and faster service, we have prepared a fully complete inventory of equipment parts to meet customer needs from time to time;
 
5)  Professional technical training. In order to ensure that the customer's technical personnel can be familiar with the performance of the equipment, and correctly master the operation and maintenance procedures of the equipment, in addition to the normal installation site technical training, various professional seminars and trainings can also be held for you in the factory to help you faster, More comprehensive knowledge of technology;

6)  Software and consulting services. In order to let your technical staff, know more about equipment-related consultations, our company will arrange to send out consultations on the equipment provided and the latest information magazines from time to time.

5.Introduction of SHJUMP


Company Show of Shanghai Jump Machinery & Technology Co., Ltd. 

500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines500kg Per Hour Passion Fruit Processing Line Passion Fruit Juice Processing Line Passion Fruit Perserved Fruit Processing Line and Machines
*************************************************************************6.Contact InformationOver 300 fruit juice, puree, sauce, ketchup, jam, paste, preserved, fruit powder, fruit oil, wine, and vinegar plant extracts processing production lines, food engineering experts
SinRoy Hot Line
Roy Li  +86 ▓ 139 ▓ 1815 ▓ 9786 
Roy Li  +86 ▓ 133 ▓ 1005 ▓ 6505 


Company Name: Shanghai Jump Machinery Technology Co., Ltd.
Manufacturing plant address: Shanghai Jump Machinery & Technology Co., Ltd., 58 Pengqing Road, Kunshan City, Jiangsu Province, China.
 

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