High Density HDPE/Low Density LDPE Film/EPS Foam Recycling Pelletizing Machine

=== Base Info ===

=== Description ===

Basic Info.

Model NO. RT1000 Computerized Computerized Certification QS, ISO9001:2008, CE Color Customized Motor Siemens Electrical Part FUJI Installation by Retech Transport Package Film Wrapping, Wood Fixed Specification 5t Trademark RETECH Origin China HS Code 8401200000 Production Capacity 200 Sets/Year

Product Description

Plastic 3 in 1 EPS PS XPS EPE recycling pelletizing machine

RETECH RCSJ Series compacting and pelletizing system combines functions of compacting, plasticization and pelletizing into one step, applied in the plastics recycling and pelletizing process. RCSJ pelletizing system is a reliable and efficient solution for plastics film, raffia, filament, bags, woven bags and foaming materials granulation.
Final product are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion,plastic injection, etc.Specifications:
 

Model Name	RCDJ Series
Recycling Material	HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PET, PC, PS, EPS ,etc /Soft Plastic Films
Final Product Shape	Pellets/ Granules
System Composition	Belt conveyor, Compactor, Main extruder, Filtration/Screen changer, Water-ring/Strand cutting system, Drying and Packing system.
Output Range	100-1000kg/h
Feeding Device	Belt conveyor (Standard), Roll-hauling device (Optional)
Compactor Volume	300 -1400 Liters
Screw Diameter	85mm-200mm
Screw material	38CrMoAlA nitride steel
Screw L/D	28:1-33/1
Barrel's Heating	Aluminum heaters
Barrel's Cooling	Fans/Blowers
Vacuum Degassing	Double vacuum stations
Pelletizing Type	Water-Ring/Strand
Voltage Standard	Depends
Optional Devices	Metal detector, Chiller,Heating exchanger etc.
Delivery Time	60 days
Warranty	1 Year
Technical Service	Project design, suggestion on factory construction, installation and commissioning

Working Steps of RCSJ Compacting and Pelletizing System:
 1. Feeding: As a standard design, plastic scraps such as LDPE/LLDPE film, PP filament, PP raffias/fabrics conveyed into the compacting room through belt conveyor. To handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
  2. Crushing and Compacting/Agglomeration: The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrink. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
 3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material.
 4. Melt filtration: Non-stop screen changer, double-plate type, double-piston type, double-piston type with function of back-flush.
You can put different layers and different standard mesh like 80 mesh/120 mesh according to the next application of granules.
 
 5. Pelletizing: Die-face water ring pelletizing system set as the standard granulating method in RCSJ pelletizing system.Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 6. Drying&Vibrating
The plastic pellets/granules will get wet while falling down into cooling water after cutted.The hot pellets is easy to blocking in a short time. Retech have 2 options to help you to get best granules.The first option is to dry the wet granules by vertical dewatering machine.It works by fast centrifuge force in speed 1200 RPM. The granules will get fully flying and water will be get rid of granules fastly. After dewatering machine,we usually put a vibrator machine to select best granules by hole size selection.  
The second option is to vibrating the granules directly and slowly. The graules will stay a while on screen of vibrator to dry.
 About us:

Zhangjiagang Retech Machinery Co.,Ltd is a creative manufacturer focused on design/manufacturer plastic recycling machines for more than 12 years. Our mainly products are: 
Plastic Washing Machine
Plastic Pelletizing Machine

We have exported to more than 50 countries areas in past 10 years.By professional design and constantly improving on quality, we owned a lot of reputations from our customers all over the world. Hope to cooperate with all regular and new customers to get win-win benefit.