Food Coating Machine Coated Peanut Processing Line

• Certification：ISO9001
• Power Source：Electric
• Process：Electrical
• Automatic Grade：Automatic
• Application：Chips, Coating Peanut
• Customized：Customized

=== Base Info ===

• Model NO.：PCFPL
• Power：40kw
• Weight：15t
• Electricity Requirement：380V,220V 50Hz,60Hz 3phase
• Production Load：300kg,H
• Material：Stainless Steel 304#
• Compressed Air Supply：0.6-0.8MPa
• Operating Mode：Automatic
• Name：Coated Peanut Processing Line
• Transport Package：Wooden Box
• Specification：25m * 4m * 3m
• Trademark：Handyware
• Origin：Foshan
• HS Code：8438800000
• Production Capacity：200-300kg,H

=== Description ===
NoModeDescription1WeigherThis is the default mode. Under this mode, the upper tank stops dispensing after the weight of the lower tank reaches a defined setting (this is defined under Appendix I: Parameter Page).2TimerThis mode is selected if the physical weigher is faulty. In this mode, upper tank will stop dispensing after a defined timing (this is defined under Appendix I: Parameter Page). Note the modes will need to be manually selected at the Parameter Page.
      b) Flour Input Subsystem
      The flour input subsystem consists of a flour tank, flour press and flour applicator. The flour tank may store up to 60KG of flour. The flour press consists of a motor and screw blades to push the flour into the flour applicator. Flour is fed to the coating pan via the flour applicator. The flour applicator consists of a conveying screw, motor and servo. The speed of the screw is controlled by the motor and servo. The servo is controlled by the PLC. The frequency of flour feeding to flour applicator and the speed of the screw in flour applicator can all be defined at the Parameter Page (See Appendix I).

        c) Syrup Dispenser Subsystem
        The syrup dispenser subsystem consists of a syrup container, pump and dispensing pipe. The syrup container can store up to 30KG of liquid. Syrup is pumped to the coating pan via a pump, through the dispensing pipe. The dispensed syrup is targeted onto a rotating disc at the base of the coating pan. When coating starts, the syrup hits on the rotating disc and sprinkles to the nuts that are spinning at the wall of the pan. The flow of dispensed liquid can be defined at the Parameter Page.   

        d) Sprinkler
        The sprinkler consists of a rotating disc at the base of the coating pan and a motor/servo controlled by the PIC. The disc is rotated by a motor that is controlled by the PIC. During coating when syrup is dispensed onto the disc, the syrup will sprinkle to the spinning nuts. The rotating speed of disc can be defined at the Parameter Page.

        e) Coating Pan Subsystem
       The coating pan subsystem consists of a high speed rotating base plate and stationary pan structure. The coating process requires the base plate to rotate at high speed, causing the nuts to spin at the wall of the stationary pan. When flour and syrup are dispensed, the rotating nuts will be coated. The wall of stationary pan is designed with angular edges to improve the coating. The speed of the rotating base plate can be defined at Parameter Page.

       f) PLC
       The operation of the machine is controlled by a PLC. The machine can by operated by either automatic or manual mode.
 NoModeDescription1AutomaticThis is a recommended mode of operation. Parameters need to be pre-set in Parameter Page. Operator may then run the machine by activating "Run"/"Stop" buttons at Automatic Operation Page (See Appendix I). 2.ManualThis mode is typically used during testing and calibration (See Appendix I: Manual Operation Page)   
   2) Conveyor
   3) Feeder conveyor
   4) Flour powder shifter&sizing&vibrating feeder system
      To remove powder and scatter the product
   5) Continuous fryer
      Continuous frying system: It is mainly used to transform inedible products into food by frying them under high temperature in certain amount of time. This system contains feeder conveyor, leaf conveyor, submerge conveyor, discharge conveyor, oil temperature detector, oil level detector and hood cover.
   Feeder conveyor: Transferring products coming out of molding and cutting system to continuous fryer
   Leaf conveyor: To scatter the products feeding in and ease the frying process and help maintain products quality.
   Submerge conveyor: Dragging down products under oil surface to fry Discharge conveyor: Outputting products after frying
   Oil temperature detector: After the heat exchanger heats up the oil which will then be recycled within the frying system, it needs to maintain oil temperature at 175ºC to 185 ºC.
   Oil level detector: Oil will be consumed during frying process, and when the oil surface drops down to a certain level, it will start refill oil from oil tank.
   Hood cover: Preventing heat loss and thus save energy, and can ease the cleaning process when lifting up, it also contains an opening on top for exhausting foul gas ( It is recommended to attach exhaust pipes in a way that will eject foul gas outside of the workshop, that will help maintain good ventilation).
   6) Cooling conveyor: It contains the cooling fans and conveyor belt.
   7) Seasoning drum
   8) Heat exchanger
   9) Oil pump: Pumping the oil through the continuous frying system. It comes with a oil pressure valve which is used to detect oil volume inside continuous fryer, only the oil volume reach to certain point will the heater operate.
   10) Oil filtering system: To filter out larger objects during operation. This will help reduce the possibility that objects block the oil pipes. It contains the filtering net and group of fan. Operators are needed to clean out the oil filter every thirty minutes during production.
   11) Oil storage tank

Technical information   
 Peanut frying processing lineDimensions(L*W*H)21 m X 4 m X 3 mTotal power40KWWeight15TElectricity requirement380V/220V 50Hz/60Hz 3phaseProduction load300kg/hSuitable forPeanut, broad bean, green pea, sunflower seedMaterialSS304Compressed air supply0.6-0.8Mpa*Diesel Fuel16-30kg/h*Natural Gas26-35 cubic meter per hour*LPG18-25 cubic meter per hourEnergy in heat exchanger400,000kcal/hourPlace of originFoshanPort GuangzhouOperating modeAutomatic
Our strength
   
  a) Labour cost saving
      1) Automatic, require initial setup only
      2) Save 1-2 person effort(typical effort to achieve equivalent load using conventional batch coating process)
   b) Top quality
      Manufactured using high quality stainless steel(304)
   c) Excellent end product
      Consistent end product shape, size and quality, as process is automated
   d) Ease to use
      1) Centralized touch screen control to manage end product formulation
      2) Saved formulation easily reusable
   e) Flexible end product
      1) Suitable for coating on all kinds of peas and seeds(eg peanuts, green peas, sunflower seed and broad beans)
      2) May to add flavouring during coating, or apply seasoning after coating.
Customer of Handyware Engineering
 


Exhibition




Patent Certificate:


Before  sale services:

1. Provide initial  standard machine configurations. 
2.According to the clients' special requirment,offer customized and competitively priced solution. Where necessary,offer customer with options . 
3.Help client design the factory and offer professional advice ,provide free drawing for the factory layout.
4.Welcome to visit our factory for machine viewing or trial.
 
Services during the sales:

1.Provide customer with regular production status update. 
2. Invite customer for inspection of machine before delivery.
 
After sale services:

1.Oversea install of the equipment.
2.Provide the basic food formulation.
3.Operation/Service/Maintenance Manual: Provided in English.
4. We will provide engineers to client's factory for the installation and training . The client is required to provide accomodation,food, round-trip ticket, visa,transportation fee and engineer fee of $80 /day/engineer.

Design of capacity as per needs.