=== Base Info ===
=== Description ===
Basic Info.
Model NO.
SJSZ92
Assembly Structure
Integral Type Extruder
Screw
Twin-Screw
Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
High Tech
PLC Control System
Eir Online
Higher Than 95%
Motor
Siemens or Weg or Sew
Calender
Five Roller
Capacity
25-32 Tons/Day
Certificate
CE, SGS, UL, TUV, CSA, ISO
Convertor
Siemens or ABB
Voltage
220-415V / 50-60Hz 3 Phase
Power
485-750kw Per Line
Extrusion Line Layout
35m (L) * 5m (W) * 5m (H)
Transport Package
Fixed Suitable for Long-Distance Transportation
Specification
SJSZ110
Trademark
BOYU
Origin
Wuxi, China
HS Code
8477209000
Production Capacity
30 Lines/Month
Product Description
BOYU SJSZ110/220 Conical Twin-Screw SPC Flooring Extrusion Production LineSPC flooring is considered as the new generation of floor covering with the features: Environmental, extremely stability, high performance, completely water-proof, high density sold core, indentation resistance, anti-skid etc.
Taking advantages of its practical, affordable and simple features, this stone plastic composite vinyl flooring is widely used for home, office, school, supermarket, stadium and hospital etc as the ideal decoration material. 1,SPC Flooring specification- SPC means: Stone plastic composite
- Main ingredients: PVC powder, CACO3, other processing accessory ingredients (stabilizer, lubricant, modifier, pigment etc.)
- Density: 1.9~2.1g/cm3
- Slab dimension: Thickness: 2-9mm EIR thickness: 3-6mm
- Shrinking percentage of SPC floor:≤1‰(to be treated by tempering) :≤2.5‰(not to be treated by tempering); Test standard of shrinking percentage: 80ºC and 6 hours.
2,Design parametersNo. | Items | Data |
01 | Operation Conditions | customized |
02 | Raw Material | PVC powder, calcium carbonate, stabilizer, lubricant, modifier, pigment etc |
03 | Main material proportion | PVC: CACO3= 1:3 |
04 | Product specifications | Width:1050/1350mm, Thickness:2-9mm |
05 | Quality standard | Twin screw standard: JB6492-2001 |
06 | Machine Fabrication Certificate | CE/ UL/ SGS/ CSA/TUV/ISO |
3,Equipment ListExtruder → T-die → Calender → Oil temperature controller → Traction machine → Cutting machine → Automatic flipper & StackerItem | Specification/Brand | Unit | Qty |
Extruder | 110/220 conical twin screw | Set | 1 |
Mould (width 1050mm or 1350mm ) | Jingwei | Set | 1 |
Five roller calender | | Set | 1 |
Film air expanding unwinding laminating device | Double station | Set | 2 |
Edges trimming mechanism | | Set | 1 |
oil temperature controller | Four Unit Control | Set | 1 |
Air curtain | | Set | 1 |
Cooling bracket | | Set | 1 |
Traction machine | Two rollers | Set | 1 |
Automatic cutting machine | | Set | 1 |
Automatic Flipping & Stacking Machine | | Set | 1 |
Electric Control System | PLC+HMI | Set | 1 |
On-line embossing system | | Set | 1 |
4,Complete SPC FLOORING Production Flow
Material mixing → Extruder → Calender→ Cut-to-length →Stacking →UV coating →Saw cutting →
Click slotting →Backing lamination →QC inspection → Packing5,Extruder model Extruder model | Capacity/24h | Capacity/h | 4mm Linear Speed |
SJSZ-80 | 6-8T | 250-350KG | 0.4-0.6m/min |
SJSZ-92 | 12-18T | 500-700KG | 0.8-1.3m/min |
SJSZ-110 | 25-32T | 1000-1350KG | 1.8-2.4m/min |
SJSZ-180 | 90-120T | 3000-4000KG | 5-9m/min |
Extruder model | Capacity/24h | Capacity/h | 4mm Linear Speed |
SZJP-115 | 20-30T | 800-1250KG | 1.5-2.5m/min |
SZJP-138 | 30-35T | 1250-1450KG | 1.5-3.0m/min |
SZJP-160 | 50-70T | 2000-3000KG | 4.0-6.0m/min |
6, Finished board7,BOYU EIR PatentFive-roller calender:The specification of cylinder is 4×Φ450mm and 1×Φ600mm, the width L=1500mm, one of the cylinder is silicon roller, others are made of high quality seamless steel tube; the roller surface is treated by quenching, and the hardness of base material is higher than HRC50 degrees. The inner tank structure is of reinforced type, the inner tank and the expansion cylinder are matched by heat sleeve, to ensure the strength of roller surface. Then it is hard chromium plated, polished.
Five-roller frame: steel plate welded and tempered.
The transmission unit: adopts the independent transmission, horizontal speed reducer,SEW , variable frequency motor power is 2.2KW of Siemens.
Rotating joint: 5 pieces of 1.5-inchrotary joint, Tengxuan of China.8,Boyu Development9,Our Services:10,Advantages of BOYU Production line11,Shipping12, Boyu Project