Nanjing Lipack Import and Export Co., Ltd. / 2022-07-05
=== Base Info ===
=== Description ===
No. | Process Section | Main Process |
1 | Cleaning and picking | including raw material collection, cleaning, sorting, etc. |
2 | The crushing and pulping | including the crushing of raw materials, juicing, enzyme inactivation, pulping, etc. |
3 | Biochemical refining | including enzymatic hydrolysis, fermentation, filtration, concentration evaporation, blending, degassing, homogenization, etc. |
4 | Sterilization filling | including UHT sterilization, filling, post pasteurization, etc.; |
5 | Finished product packaging | including light inspection, drying, labeling, sleeve label shrinking, coding, boxing, sealing, wrapping, palletizing, etc. |
No. | Process Section | Main Process |
1 | Cleaning and picking process section | raw material collection, cleaning, sorting, etc. |
2 | Peeling and slicing process section | removing stems, pedicles, peeling, nucleation, and slicing |
3 | Biochemical refining process section | blanching, color protection, sugar dipping, drying, etc. |
4 | Spray drying powder process | liquid product form-sterilization filling process section-sterilization-spray drying-secondary drying / granulation, etc. |
5 | Finished product packaging process | weighing, bagging, labeling, coding, boxing, sealing, wrapping, palletizing, etc. |
No. | Main Equipment | Function |
1 | Elevating Machine | Material's lifting and preliminary washing. 1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
2 | Washing Machine | Material's washing. 1.Used to wash fresh tomato, strawberry, mango, etc. 2.Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3.Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
3 | Sorting Machine | manual sorting(peeling) platform |
4 | Crushing Machine | crushing the materials |
5 | Pre-heater | Material's pre-heating, enzyme deactivation and color protection. 1. To inactivate enzyme and protect color of paste. 2. Auto temperature control and the out temperature are adjustable. 3. Multi-tubular structure with end cover 4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically. |
6 | Belt Presser | extract the juice. 1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables. 2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains. 3. the extraction rate can be get 75-85%(based on raw material) 4. low investment and high efficiency |
7 | Vacuum Evaporator | Water's evaporation and concentration of juice/pulp. SUS 304 Stainless Steel where the material is touched; Low-temperature continuous concentration under vacuum; Be applicable for heat-sensitive high-viscous material such as tomato paste and etc. The mainframe is composed of heater, evaporating chamber, hydraulic sprayer, multi-level pump, water tank, circular out-feed pump and operation platform. Forced outer circulation and triple effect evaporating structure; First effect Evaporating temperature: 72ºC; Second effect Evaporating temperature: 46-55ºC; Vacuum degree: 0.043Mpa-0.093Mpa |
8 | Sterilizer | Function: dedicated to pureed fruit and vegetable juice, jam, fruit and composite milk sterilization. Structure: the system is mainly divided into heating period, the temperature sterilization, cooling reflux section. This system condensed decades of science and technology industry set more deep and more than 3 hk production line engineering experience and patent technology wisdom crystallization. Functions: automatic precise control to ensure the safety of fruit and vegetable food at the same time, the maximum protection of the nutrients. Built-in functions: online CIP cleaning, disinfection SIP online. Material: food-grade 304 stainless steel Main configuration: additional technology unique four layers of casing and the fluid mechanical turbulence structure components; Thermodynamic control core using the world's top thermal scholar-tyrant group, the British sent her brand. Controller core components with Germany's Siemens, France XXX, omron Japan and other international brands. Usage: It is specially, informs the for sterilization of concentrated fruit and vegetable juice, jam, diced fruit and compound dairy products. Structure: The system is mainly means into heating section, temperature holding sterilization section and cooling reflux section. This system condenses the decades of industry deep cultivation of JUMP Technology and the engineering experience and patented Technology wisdom of wining 300 production lines around the world. Function: Fully automatic and precise control, which can ensure the safety of fruits and vegetables and maximize the protection of nutrients. Self - contained functions provides: cleaning CIP online and disinfecting SIP online. Material: the food grade stainless steel 304 The Main configuration: unique four - layer casing and hydrodynamic turbulent structure components of JUMP Technology; The core thermodynamic control adopts The world 's top thermodynamic valve group, which is The brand of Spiraxsarco in Britain. The core components of The control cabinet adopt international first - line brands to as Siemens of Germany, XXX of France and Omron of Japan. |
9 | Aseptic Filler | Fill the materials into bag-in-box and bag-in-drum aseptic bag. Processing capacity: 3000KG/H; Electricity power:1kw; Steam consumption: 20kg/Hour; Applicable bag size: 2 to 220 liters; Main structure with SUS 304 stainless steel; Combined Italian technology and conform to Euro-standard; Using Mirror welding tech to ensure tidy and smooth welding line; Separate control cabinet, PLC control and human machine interface; Mainly composed of asepticfilling head(single), operation system, computer controlling system, weight measurer,operation platform etc.; Measurement tolerance : ±0.2% by flowmeter; Valves and filler head protected by steam; Filling under aseptic circumstance.; CIP and auto SIP available together with tube in tube casing sterilizer; Main parts of the electrical control cabinet are as below: 1. PLC: Siemens; 2. Human Machine Interface: Siemens; 3. PID Temperature controler: Japan Fujifilm; 4. Electric Elements:XXX; 5. Transducer: Japan Fujifilm; 6. Pneumatic component: Airtac; 7. Flow meter: KROHNE(GERMANY); 8. Central relay: Omron |
10 | Conveyor | Transport the material or final products |
11 | Centralized control cabinet | PLC human-machine interface, equip with manual or automatic operation |
No. | Equipment Name | Function |
1 | Extraction pump | Extracting raw material from the 220L aseptic bag |
2 | High speed sugar dissolve tank | Dissolve sugar and other ingredients |
3 | Blending tank | Mix sugar, fruit paste or juice,etc. |
4 | Reverse osmosis water treatment system | supply pure water |
5 | Duplex filters | filter |
6 | Product buffer tank | buffer for product |
7 | Vacuum degasser | Extract dissolved oxygen from |
8 | High pressure homogenizer | Make product evenly, exquisite |
9 | sterilizer | sterilization |
10 | Filling machine | filling |
11 | Pasteurization machine | pasteurization |
12 | Blow drying machine | Blow out water on the surface of the product |
13 | Labeling machine | label related information |
14 | Spurt the code machine | Injection production date or other information |
15 | Packing machine | packing |
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