=== Base Info ===
=== Description ===
Production Line Requirement For reference
No | Item | Need | Note |
1 | Production line Space Need L*W*H (mm) | 420000*3000*4200 | |
2 | Workshop need | >=1500m2 Including raw material storage area and Final product storage area | |
3 | Total installation power | >=180kw Refer to the production line as mentioned above | Energy consumption ≈70% |
4 | Water consumption | >=15m3 per hour ( With circulate water ) | |
5 | Labour need | Feeding ---- 2person Package ---- 1person The production line operator ----1person Fork lift ---- 1unit | |
Machine Details Shown Pre-cut by hydraulic shearing
>> Pre-cut the long mulching films to short pieces for Sand remover feeding Sand&Grass Remover
>>Sand remover is mainly used for removing the sand, grass, leaves mixed with Agricultural film. Sand remover adopt air pressure to separate the heavy material from the light material.
>>Advantages:
The sand remover will work without water
High efficiency with lower power consumption
Easily to operate, longer working life
To pre-wash the agricultural film, to protect the crusher blades and save water consumption Film Crusher
In the Rough and fine crushing process, according to the characteristics of strong toughness and high entanglement of LDPE film and PP woven bags, we have designed a double V-shaped crushing knife holder and a back knife-type knife installation structure which will enlarge the capacity to be double, but less electrical energy cost
>> Adopt Double V blade frame, back knife structure, Double output
Compared with the other Film recycling washing line, it reduces the electrical cost, reduces the power supply load of the customer factory Forced High speed friction washer
>>For strong high speed friction washer and remove the dirty water before the film scrap enter into Floating washer
Rotating speed can be 1250rpm
Adopt specialized screw shaft design for Film, keep sure no stuck,working stable
With the function of de-watering Floating Washer
>>Adopt the " V" type bottom design.
The bottom of the rinsing tank is equipped with a plurality of conical slag discharge devices. When there is too much dirt or sediment at the bottom of the pond, just open the slag discharge valve to discharge the sediment at the bottom of the tank, without changing the whole pool water. Save water consumption
>>In the rinsing and discharging process, the chain plate reverse tangent digging discharging method is adopted instead of traditional discharging methods Film Squeezing Pelletizing Dryer>> Remove the water of the washed film by screw pushing and electrical magnetic heating. with the screw squeezing and self-friction heating, the washed films will be had high degree of drying & half plasticized, low power consumption, high output. The final moisture is about 2%.>>The screw barrel is made of material feeding barrel, compressing barrel and plasticized barrel. After feeding, squeezing, the film will be plasticized and cut to particle by the pelletizer which is installed besides the moldUniform feeding without stuckMake water removing more than 98%Less energy costEasily for feeding the particle to the extruder and enlarge the capacity of the extruderStable the quality of finished particle Application samples shown