Industrial Breakfast Cereals Corn Flakes Process Line

• Certification：CE, SA8000
• Power Source：Electric
• Process：Thermal Processing
• Automatic Grade：Automatic
• Application：Ice Cream, Candy, Chocolate, Popcorn, Chips, Biscuit, Donut
• Customized：Customized

=== Base Info ===

• Model NO.：KS Series
• Transport Package：Wooden Case
• Trademark：KS
• Origin：Shandong, China
• HS Code：8438800000
• Production Capacity：50 Set,Month

=== Description ===

Basic Info.

Model NO. KS Series Transport Package Wooden Case Trademark KS Origin Shandong, China HS Code 8438800000 Production Capacity 50 Set/Month

Product Description

Industrial Breakfast Cereals Corn Flakes Process Line    
Specifications

1. Corn flakes/rice flakes making machine, snack food processing line equipment, snacks food processing machine, food extrusion machine, food extruder, food processor, puff food machine 
2. Raw material: Raw material corn flour, rice flour, corn grits, millet and so on.
3. Product shapes: Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder. etc.
4. Capacity: 120-150kg/h; 200-250kg/h; 400-500kg/h; 600-900kg/h

1. Detail Description

Corn flakes/breakfast cereals are a kind of breakfast with high nutritional value. Corn, rice, wheat, oat, rye and other grains are usually used as materials, through mixing, extruding, flaking, drying, baking, coating and cooling, to produce extruded snacks, with crispy taste and lively shapes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, square, stars, flowers, curls etc.
 
2. Technical parameters
 

Model	Installed Capacity	Actual Consumption	Main Power	Throughput	Dimension
KS65	34kw	28kw	22kw	120-150kg/h	2400*1200*1800
KS70	42kw	30kw	30kw	160-200kg/h	2600*1200*1800
KS85	92kw	75kw	75kw	400-500kg/h	4500*1600*2000
KS90	135kw	91kw	75kw	600-900kg/h	4500*2000*2000

 
3. Production Line Flow Chart
 
Raw Material Mixing →Screw Extruder → Flaking → Drying →Sugar spraying →  Drying → Packaging
 

 

1	flour mixer
2	screw conveyor
3	twin screw extuder
4	vibrate cooler
5	air conveyor
6	flaking machine
7	air conveyor
8	dryer
9	hoister
10	vibrate feeder
11	high-temperature baking machine
12	sugar sprayer
13	elevator
14	dryer
15	cooling conveyor

4. Products Pictures: 

             

5. China standard industrial voltage for the machine:
Three phases: 380V/50Hz, Single phase: 220V/50Hz, We can make it according to customers' local voltage according to different countries (400v, 415v, 480v, etc.).

6. Machines materials:
All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function.




a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.

7. Packing & Shipping: 
   
Each machine is carefully packed. It is packed with cling films first and then film bags. At last, it is packed with wooden case which is reinforced with the iron bar on the top and bottom. With this kind machine, all our laser machine can protect well during long trip by sea or by train.



8. Our factory:



9. Our customers:



10. FAQ

1. Q: Are you a trading company or a manufacturer?
 A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can take a flight to Jinan International Airport, which is 30 minutes' drive from our factory. And we will pick you up.
3. Q: How long is your guarantee?
A: One year.
 After this period we will definitely support you when needed.
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer. Or you can get local contractors to do the commissioning and we send one supervising engineer.

Customer visiting & about me: