Toothbrush Production Line with Package

Fujian Zhenyuan Hydraulic Equipment Co., Ltd. / 2022-07-04

Toothbrush Production Line with Package

=== Base Info ===

=== Description ===
OthersMachine weighttons4Machine dimension (L×W×H)m2.0×1.5×2.5

High Speed Toothbrush Tufting Machine
Toothbrush Production Line with Package
I Description:
This machine is used for tufting toothbrush hair.
II Feature

  1. The three major actuation of the planting machine: round-trip duel-cam unspaced transmission is adopted for bristle mouth,wire feeding and wire cutting. The transmission is very easy and smooth. Technical performance is highly required, and such tufting machine is unique.  
  2. The material of the 3 sets (6) of cams for the round trip of wire feeding and cutting by bristle mouth is 0.20mm thick bearing steel (G Cr15). The HRC hardness of the part from the surface inward 0.20mm is 60-62 degrees, and the internal HRC hardness is 45-50 degrees.  
  3. The material of fixed and movable bristle-feeding knives is imported DC53. Its overall HRC hardness is 60±1 degrees, and the arc runout tolerance of the movable knife is ±0.01mm.
  4. The material of piston rod of bristle mouth base and wire-cutting piston rod is bearing steel (G Cr15). Its overall hardness is 60±1 degrees.
  5. The material of small shafts at special part is W18 Cr4 V2. The HRC hardness ofthe part from the surface inward 0.20mm is 61-63 degrees, and the internal HRC hardness is 50-55 degrees. Such material is wear-resistant and not easy broken.
  6. All bearings are imported from Japan.
  7. For lateral ( X axis), longitudinal ( Y axis ), bristle replacement ( A axis ) and chuck rotation ( Z axis ), Delta AB driver and servo motor produced in Taiwan are applied, the power of which is 400W.
  8. Clamp plate, dabbing cylinder and electromagnetic valve are of SMC brand of Japan. Other pneumatic components are of Mindman brand of Taiwan.  
  9. Overall swing (rotation) is applied for the bristle box of YC-3A three-color toothbrush tufting machine, which can produce 4mil and 5milDupont wire toothbrush.
  10. If the voltage is 110V and 60HZ, one 3000W transformer shall be added.
III Main technical data
NameData
ModelZH-ZMJ-2C
Voltage220V, single phase, 50Hz.
Brake motors0.37kW
Transducer750W
OutputAbout 750 holes/min
Suitable color number2 colors
Servo motor power0.4kW x 4
Machine dimension1150 x 1050 x 1350mm
Machine weight610kg
Video linkhttps://youtu.be/vxrcEkhih2I

Toothbrush Trimming machine
Toothbrush Production Line with Package
I Description:
This machine is used for grinding toothbrush bristle. It includes toothbrush bristle cutting , destaticizing and dust cleaner.
After tufting, mechanical arm or manual load into trimming machine to cut toothbrush bristle firstly, and then grinding by 8 pcs of grinder.
II Main technical data
Voltage380V, 3phase, 50Hz.
Clamp moving servo system2.3kW
Reducer drive radio40:1
Sanding speedAbout 32piece/minute
Cutting motor2-0.37kW 220V
Swing servo system0.75kW 220V
Sanding motor8-0.09kW
Inverter controller for grinding speed3-0.75kW 220V
Grinding gear motor0.75kW 380V, speed radio: 11:1
Machine dimension3045 x 1150 x 1560mm
Machine weight800kg
Packing size3100 x 1270 x 1800mm
Packing weight960kg
Vacuum cleaner power1.5kW 380V
Vacuum cleaner size700 x 400 x 1300mm

Automatic Toothbrush Packing Machine
Toothbrush Production Line with Package
I Description:
This machine is used for packing toothbrush, battery, food, toy and some paper plastics types.
Process: PVC uncoiling- PVC heating- Plastic bracket forming- servo traction- toothbrush feeding- paper card feeding automatic-heat conglutinating- plastic bracket cutting- PVC waste coiling- finishing
II Feature
  1. Toothbrush feeding is manual. If need feeding automatic, we can design according to requirements.
  2. Mechanical drive, servo traction, reasonable structure- simple operation.
  3. 304 stainless steel cover, easy cleaning.
  4. PLC control system, frequency control, low noise and stable running
  5. Photoelectric control, automatic detection, operation safety.
  6. Paper card feeding automatic.
  7. Separate design, easy to disassemble
III Main technical data
ModelZH-270
Max. size of paperboard260 x 170mm( custom-made)
Max. size of PVC280 x 0.25mm( custom-made)
Plastic bracket cutting speed8-25 pcs/min
Output20-30package/min
Stroke30-180mm
Air pressure0.5-0.8MPa
Air mass flow≥0.6m³/min
Total power8kW, 380V, 3phase, 5Hz.
Main motor power1.5kW
Machine dimension3500 x 700 x 1700mm
Machine weight1800kg
Video linkhttps://youtu.be/0vFwbWYv3qg

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