Toothbrush Production Line with Package
Fujian Zhenyuan Hydraulic Equipment Co., Ltd. / 2022-07-04
=== Base Info ===
=== Description ===
Others
Machine weight | tons | 4 | Machine dimension (L×W×H) | m | 2.0×1.5×2.5 |
High Speed Toothbrush Tufting MachineI Description:This machine is used for tufting toothbrush hair.II Feature- The three major actuation of the planting machine: round-trip duel-cam unspaced transmission is adopted for bristle mouth,wire feeding and wire cutting. The transmission is very easy and smooth. Technical performance is highly required, and such tufting machine is unique.
- The material of the 3 sets (6) of cams for the round trip of wire feeding and cutting by bristle mouth is 0.20mm thick bearing steel (G Cr15). The HRC hardness of the part from the surface inward 0.20mm is 60-62 degrees, and the internal HRC hardness is 45-50 degrees.
- The material of fixed and movable bristle-feeding knives is imported DC53. Its overall HRC hardness is 60±1 degrees, and the arc runout tolerance of the movable knife is ±0.01mm.
- The material of piston rod of bristle mouth base and wire-cutting piston rod is bearing steel (G Cr15). Its overall hardness is 60±1 degrees.
- The material of small shafts at special part is W18 Cr4 V2. The HRC hardness ofthe part from the surface inward 0.20mm is 61-63 degrees, and the internal HRC hardness is 50-55 degrees. Such material is wear-resistant and not easy broken.
- All bearings are imported from Japan.
- For lateral ( X axis), longitudinal ( Y axis ), bristle replacement ( A axis ) and chuck rotation ( Z axis ), Delta AB driver and servo motor produced in Taiwan are applied, the power of which is 400W.
- Clamp plate, dabbing cylinder and electromagnetic valve are of SMC brand of Japan. Other pneumatic components are of Mindman brand of Taiwan.
- Overall swing (rotation) is applied for the bristle box of YC-3A three-color toothbrush tufting machine, which can produce 4mil and 5milDupont wire toothbrush.
- If the voltage is 110V and 60HZ, one 3000W transformer shall be added.
III Main technical dataName | Data |
Model | ZH-ZMJ-2C |
Voltage | 220V, single phase, 50Hz. |
Brake motors | 0.37kW |
Transducer | 750W |
Output | About 750 holes/min |
Suitable color number | 2 colors |
Servo motor power | 0.4kW x 4 |
Machine dimension | 1150 x 1050 x 1350mm |
Machine weight | 610kg |
Video link | https://youtu.be/vxrcEkhih2I |
Toothbrush Trimming machineI Description:This machine is used for grinding toothbrush bristle. It includes toothbrush bristle cutting , destaticizing and dust cleaner.After tufting, mechanical arm or manual load into trimming machine to cut toothbrush bristle firstly, and then grinding by 8 pcs of grinder.II Main technical dataVoltage | 380V, 3phase, 50Hz. |
Clamp moving servo system | 2.3kW |
Reducer drive radio | 40:1 |
Sanding speed | About 32piece/minute |
Cutting motor | 2-0.37kW 220V |
Swing servo system | 0.75kW 220V |
Sanding motor | 8-0.09kW |
Inverter controller for grinding speed | 3-0.75kW 220V |
Grinding gear motor | 0.75kW 380V, speed radio: 11:1 |
Machine dimension | 3045 x 1150 x 1560mm |
Machine weight | 800kg |
Packing size | 3100 x 1270 x 1800mm |
Packing weight | 960kg |
Vacuum cleaner power | 1.5kW 380V |
Vacuum cleaner size | 700 x 400 x 1300mm |
Automatic Toothbrush Packing MachineI Description:This machine is used for packing toothbrush, battery, food, toy and some paper plastics types.Process: PVC uncoiling- PVC heating- Plastic bracket forming- servo traction- toothbrush feeding- paper card feeding automatic-heat conglutinating- plastic bracket cutting- PVC waste coiling- finishingII Feature- Toothbrush feeding is manual. If need feeding automatic, we can design according to requirements.
- Mechanical drive, servo traction, reasonable structure- simple operation.
- 304 stainless steel cover, easy cleaning.
- PLC control system, frequency control, low noise and stable running
- Photoelectric control, automatic detection, operation safety.
- Paper card feeding automatic.
- Separate design, easy to disassemble
III Main technical dataModel | ZH-270 |
Max. size of paperboard | 260 x 170mm( custom-made) |
Max. size of PVC | 280 x 0.25mm( custom-made) |
Plastic bracket cutting speed | 8-25 pcs/min |
Output | 20-30package/min |
Stroke | 30-180mm |
Air pressure | 0.5-0.8MPa |
Air mass flow | ≥0.6m³/min |
Total power | 8kW, 380V, 3phase, 5Hz. |
Main motor power | 1.5kW |
Machine dimension | 3500 x 700 x 1700mm |
Machine weight | 1800kg |
Video link | https://youtu.be/0vFwbWYv3qg |