Carbon Black Masterbatch Twin Screw Extruder Compounding Pelletizing Machine Output ...

=== Base Info ===

=== Description ===
ProcessColor master batch compounding and granulatingApplication50-60%PP/PE/PVC/PET, 40%pigment, 8%additives
Color Master batch: pigment +additives+ PE/PP/PVC/PET  carrierOutput40-500kg/h, depending on the condition of raw
Material,  formulation and processing, etc.2.     Main machines included in production lineNO.Name1SHR500A High Speed Mixer2Screw Loader3Main feeder4PSD series Twin Screw Extruder5Electric Control System(cabinet)6Strands Pelletizing System/ Under-water Pelletizing System7Vibrating screen8Product hopper
Introduction of parts of PSD Twin Screw Extruder



PSD Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, PSD extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, PSD series extruders have basic type and efficiency type.

Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.

Block structure allows the screw elements combine and sequence optimized to realize the process:

Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.

Based on different process position, PSD extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.

Multiple cutting systems can be combined with PSD Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.

Both Instrument control and PLC control are available to apply in the PSD electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
Flow Chart:

Main technical specificationMachine SizeScrew Diameter(mm)L/DScrew Speed
Max.(rpm)Motor power
(Kw)Torque per shaft
(Nm)Specific torque
T/A3Throughput rate
(kg/h)PSD3535.636-44600151154.240-80PSD5251.436-44600554155.2120-150PSD6562.436-44600906754.8250-350PSD757136-446001329904.6350-500 
Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.     It can produce high-quality, high-quantity filler master batch
2.     It works with high efficiency
3.     It's computerized with high automation

More pelletizing line pictures for reference: